Factory Service Manual For JCB Side Engine Loadall Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 2660
Number: 9803/3760-07 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JCB Side Engine Loadall Telescopic Handler
531-70
535-95
536-60
541-70
533-105
536-70
526-56
531-Т70
541-Т70
536-Т60
535-Т95
536-Т70
Contents
-GENERAL INFORMATION
Applications
Use
Machine Identification
Torque Settings
Service Tools
Service Consumables
Fuel
Stall Speed Combinations
-CARE AND SAFETY
Safety Notices
General Procedures
-ROUTINE MAINTENANCE
Introduction
Service Schedules – Machines with SD and SF Engines
Service Schedules – Machines with SE Engines
Fluids, Lubricants and Capacities
Cleaning the Machine
Inspection
Seat
ROPS/FOPS (and OECD) Structure
Greasing
Heater and Air Conditioning
Brakes
Electrical System
Engine
Engine Air Filter
Fuel System
Hydraulic System
Transmission
Tyres and Wheels
Wear Pads
Windscreen Washer
Access Panels
Fire Extinguisher (if fitted)
-BODY AND FRAMEWORK
Applications
Fork Carriage
Cab Heating And Ventilation System
Cab Air Conditioning System
Load Moment Indicator (LMI) System
Longitudinal Load Moment System
Cab
Air Conditioning Condenser – Cooling Pack Mounted
Air Conditioning Condenser – Cab Roof Mounted
Cab HV and HVAC Unit
Air Conditioning Binary Switch
Heater Valve
Fuel Tank
Chassis Panels
Boom
Hydraulic Tank
LMI Axle Transducer
Stabilisers
Longitudinal Load Moment Indicator Unit
-ELECTRICS
Applications
Fuses and Relays
Schematics
Electrical Harness System
Battery Charging System
Alternator
Battery
Machine Control ECU (S1)
Machine Control ECU (S2)
-HYDRAULICS
Applications
Systems and Schematics
Parallel Hydraulic System
LSP Gearpump Hydraulic System
LSP Variflow Hydraulic System
LSP Electro Servo Hydraulic System (S1)
LSP Electro Servo Hydraulic System (S2)
Servo Parallel Hydraulic System
Smooth Ride System (SRS) – Parallel
Smooth Ride System (SRS) – LSP
Smooth Ride System (SRS) (S1) – Electro Servo
Smooth Ride System (SRS) (S2) – Electro Servo
Smooth Ride System (SRS) – Servo Parallel
Parallel Control Valve – 4 Section
Parallel Control Valve – 6 Section
Flowshare (LSP) Control Valve
Electro Servo (LSP) Control Valve (S1)
Servo Parallel Control Valve
Inloader Valve
Servo Pilot Valve
Servo Pilot Pressure Supply Valve (S1)
Servo Pilot Pressure Supply Valve (S2)
Pilot Manifold Block
Main Pump – Variflow
Main Pump – Gearpump
Cooling Fan Motor
Control Lever – Electro Servo (S1)
Control Lever – Electro Servo (S2)
Control Lever – Servo Parallel
Extension Ram
Lift Rams
Tilt Ram
Displacement Ram
Sway Ram
Stabiliser Rams
Ram Maintenance
Sway/Fan Changeover Valve
-TRANSMISSION
Applications
Configuration
Wheels And Tyres
Front Axles
Rear Axles
PS750 Gearbox System
PS750 MK IV Gearbox System
PS764 Gearbox System
PS766 Gearbox System (ECU 2.3)
SS700 Gearbox System
Torque Converter Lock Up System
Dual Control System
ShiftMaster ECU
PS750 Gearbox
PS750 Mk IV Gearbox
PS760 Gearbox
SS700 Gearbox
Bevel Gearbox
Torque Converter
Transmission Oil Cooler – Liquid to Liquid
Transmission Oil Cooler – Air Blast
Propshafts
Transmission Speed Sensor
Engine Speed Sensor
Speedometer
Cableshift
-BRAKES
Applications
Single Axle Service Brakes System
External Park Brake System
Internal Park Brake System
Park Brake Calliper
Park Brake Disc
Park Brake Switch
Servo Exhauster Unit
Servo Unit, Single Axle Brakes
Master Cylinder
Fluid Reservoir
-STEERING
Applications
Steering System
Manual Steer Mode System
Auto Steer Mode System
Hydraulic Steering Unit
Priority Valve
Power Track Rod
Steering Column
Manual Steer Mode Valve
Auto Steer Mode Valve
-ENGINE
Applications
Start And Stop System
Cold Start Heater System
Starter Motor
Cooling Pack
Coolant Expansion Tank
Air Filter Vacuum Switch
Throttle Pedal and Cable
Throttle Position Sensor (TPS)
Exhaust Silencer
JCB Dieselmax (Mechanical F. I. Engines)
JCB Dieselmax (Electronic F. I. Engines)
-ELECTRONIC DATA SYSTEMS
Applications
CANbus System
Loadall Monitoring System
Fault Code System
Servicemaster System
Servicemaster Tools
Electronic Control Unit Theory
Pulse Width Modulation Theory
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