JCB JZ235 JZ255 Tier III Auto Service Manual Excavator 9803-6560 manuals in PDF

Factory Service Manual For JCB Excavator. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 830
Number: 9803/6560-5 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Excavator
JZ235
JZ255
Serial No. from 1234500 to 1235499

Contents

-GENERAL INFORMATION
Introduction
Torque Settings
Service Tools
Service Consumables
Terms and Definitions
-CARE AND SAFETY
Safety Check List
-ROUTINE MAINTENANCE
Service Requirements
Health and Safety
Service Schedules
Fluids, Lubricants and Capacities
Tools
Prepare the Machine for Maintenance
Cleaning the Machine
Check the Machine for Damage
Daily Checking
Greasing
Electrical System
Bolt and Nut Torque Specifications
Engine
Fuel System
Hydraulic System
Slew Gearbox
Tracks and Running Gear
Bucket
Windscreen Washer
Fire Extinguisher (If fitted)
Troubleshooting
-BODY & FRAMEWORK
Technical Data
Basic Operation
Fault Finding
Service Procedures
Cab Panels
-ELECTRICS
Basic System Operation
Fault Finding
Service Procedure
Harness Data
-HYDRAULICS
Technical Data
Basic System Operation
Circuit Descriptions
Main Control Valve
Hydraulic Pump/Regulator
Remote Control Valve (Hand Control)
Travel Pedal Valve
Solenoid Valve (8 Station)
Shuttle Valve
Cushion Valve
Slew Motor
Slew Motor Reduction Gear Assembly
Rotary Coupling
Hydraulic Rams
Service Procedure
Fault Finding
-TRANSMISSION
Technical Data
Basic System Operation
Fault Finding
Track Motor
Track Gearbox
-TRACK AND RUNNING GEAR
Technical Data
Idler Wheel and Recoil Unit
Idler Wheel
Recoil Unit
Grease Cylinder
Drive Sprocket
Top Roller
Bottom Roller
-ENGINE
Technical Data

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