JLG 1500AJP Service And Maintenance Manual Boom Lift 3121735 manuals in PDF

Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 924
Number: 3121735 (april 2019)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Boom Lift
1500AJP

Contents

-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Dimensional Data
Capacities
Tires
Engine Data
Major Component Weights
Hydraulic Oil
Maintenance and Lubrication
-GENERAL
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires and Wheels
Axle Extension System
Drive Orientation System
Steering Control System
Drive/Steering Speed Control
Drive/Steer – Boom Function Interlock System (CE ONLY)
Traction Control System
Chassis Tilt Indicator System
Auxiliary Power System
Swing Speed Proportioning
Drive Hub
Free Wheeling Option
Gear Hub Oil Service
Drive Motor
Setting Swing Gear Backlash
Swing Bearing Wear Tolerance
Generator
Fuel level Cutout System
Water in Fuel Sensing System (Optional)
Deutz Turbocharger Operation
Diesel Exhaust Fluid (DEF) Tank
Deutz Engine with Diesel Exhaust Fluid (DEF)
Selective Catalytic Reduction (SCR) – Machines Using Diesel Exhaust Fluid (DEF)
Engine Fault Codes
-BOOM & PLATFORM
Boom Systems
Platform
Rotator
Boom Maintenance
Lift Cylinder
Break-In Lubrication
Boom Cleanliness Guidelines
Shimming Procedure for the Main Boom
Wire Rope
Wire Rope Tensioning/Adjustment Procedure
Hose Routing
Electronic Platform Leveling
Powertrack Maintenance
Rotary Actuator
Skywelder
SkyGlazier
SkyGuard
Bolt-on External Fall Arrest
-BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
Lubricating 0-Rings in the Hydraulic System
Hydraulic Connection Assembly and Torque Specification
Hydraulic Cylinders
Pressure Setting Procedure (Prior to SN 0300223782)
Pressure Setting Procedure (SN 0300223782 to Present)
Hydraulic System Warm Up
Drive Pumps
Function Pump
Gear pump
Drive 8t Function Pump Start Up Procedures
-JLG CONTROL SYSTEM
Introduction
Electrical Retrieval System
Hydraulic Retrieval System
JLG Control System Analyzer Kit Instructions
Machine Configuration Programming Information
Machine Personality Settings and Speeds
Machine Orientation When Setting Personality Speeds
Machine Sensors and Switches
Boom Sensor Positions/Functions
Calibration Procedures
Axle Calibration
Calibrating Steer
Calibrating Drive
Calibrating Tilt Sensor
Calibrating the Boom Sensors
Boom Sensor Calibration Faults
Boom Unlock
Boom Unlock Faults
Common Machine Checks During Boom Unlock
Setting Crackpoints
LSS System
Resetting The MSSO System
Electronic Platform Leveling
Diagnostic Trouble Code Chart
-BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound to Electrical Connections
AMP Connector
Deutsch Connectors
Telematics Gateway
Wiring Harness Connector Labels

What you get

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