Factory Illustrated Parts Manual For JLG Telehandler. Detailed Illustrations and Parts Lists.
Format: PDF
Language: English
Pages: 1614
Number: 31211111 (september 2018)
Bookmarks: Yes
Searchable: Yes
Parts List: Yes
Parts Exploded View: Yes
Model
JLG Telehandler
642:
SN 0160070489 through 0160080898
742
Prior to SN 0160084796
943
1043
Prior to SN 0160084858 excluding 0160083719,0160083720 & 0160084650
Contents
Effectivity Page
Machine Configuration
General Information
-FRAME AND ATTACHING PARTS
Frame
Engine Enclosure Installation
Engine Enclosure Cover Installation
Hood Assembly
Cover Installation
Counterweight Installation
Tank Installation
Fuel Tank Installation
Hydraulic Tank Installation
Fuel Cap Assembly
Outriggers Installation
Outrigger Cylinder Installation
Mirror Installation
Boom Prop Installation
Boom Prop Bracket
-BOOM
Boom Assembly
First Boom Section Assembly
Second Boom Section Assembly
Third Boom Assembly
Third Boom Section Assembly
Retract Chain Installation
Extend Chain Installation
Pins Installation
Chain Sheave Assembly
Retract Chain Sheave
Extend Chain Roller
Hose Bracket Installation
Boom Pinning Installation
Lift Cylinder Pins Installation
Compensation Cylinder Pins Installation
Boom Pivot Pin Installation
Manual Quick Coupler Installation
Hydraulic Quick Coupler Installation
Boom Pin Installation
Tilt Cylinder Pin Installation
Boom Angle Indicator Installation
Boom Brushes Installation
Quick Coupler Assembly
-ATTACHMENTS
Carriage Assembly
Side Tilt Carriage Assembly
90 Swing Carriage Assembly (72 Inch)
Side Shift Carriage Assembly (50 Inch)
Dual Fork Positioning Carriage (50 Inch)
Dual Fork Carriage Assembly (50 Inch)
Dual Fork Carriage Valve Assembly
Fork – Pallet
Cubing Fork
Fork Clamps Install
Fork Extension (90 Inch)
Fork Mounted Bucket (60 Inch)
Bucket
Grapple Bucket
Truss Boom
Adjustable Truss Boom
Truss Boom Assembly (3 Foot With Winch)
Truss Boom (12 Foot With Winch)
Fork Mounted Hook
Coupler Mounted Hook
Mast (8 Foot)
Side Tilt Electric Mast
Fork Mounted Platform
Sweeper Assembly
Trash Hopper Installation
Po Check Valve
Main Lift Cylinder
Kit Decal
Adjustable Truss Boom Installation (Fork Mounted)
-ENGINE AND ATTACHING PARTS
Engine Installation
Engine Mounting Installation
Engine
Fan Installation
Primary Fuel Filter Installation (ULS)
Fan Installation,
Air Cleaner Lines Installation
Air Intake Lines Installation
Air Cleaner Installation
Air Cleaner Assembly
Air Intake Duct Installation
DEF Lines Installation
Fuel Lines Installation
Cooling Package Installation
Radiator Cooling Package
Hoc Lines Installation
Coolant Lines Installation
CAC Lines Installation
Toc Lines Installation
Surge Tank Installation
Fan Guard Installation
Exhaust Installation
Engine Parts Installation
A/C Pump Installation
Fuel Tank Assembly
Def Tank Installation
Def Tank Assembly
Def Pump And Control Installation
Def Pump Lines Installation
Muffler Installation (Ls)
A/C Lines Installation
Urea Pump
Heater Breather
Air Intake Shut Off Valve Installation
-DRIVE TRAIN
Drivetrain Installation
Front Axle Installation
Rear Axle Installation
Drive Shafts Installation
Front Axle Mounting Installation
Font Axle Lines Installation
Rear Axle Mounting Installation
Rear Axle Lines Installation
Front Drive Shaft Installation
Rear Drive Shaft Installation
Front Axle
Rear Axle
Transmission Installation
Powershift Transmission
Transmission
Tire/Wheel
Fender Installation
Rh Fender Assembly
Lh Fender Assembly
Wheel Chock Installation
Toolbox Installation
-CAB
Cab Mounting
Cab Mount Installation
Front Cab Outrigger Installation
Cab Fender Installation
Cab Fender Installation (742) (If Equipped)
OROPS Cab Installation
EROPS Cab Installation
Open Cab Installation
Enclosed Cab Installation (SN 0160079247 To Present)
Open Cab Assembly
Open Cab Plug Group
Cab (Sn 0160079247 To Present)
Enclosed Cab Assembly
Rear Window Installation
Rear Window Installation (Wo/Wiper) (Ansi)
Rear Window Installation (Wo/Wiper) (Iso)
Rear Window Installation (Wo/Wiper) (Eng/Span)
Rear Window Assembly
Door Installation
Door Upper Glass Assembly
Cab Latch Assembly
Cab Door Trigger Assembly
Door Assembly
Cab Door
Door Strap Installation
Enclosed Cab Plug Group
Mirror Installation
Front Cover Installation
Filter Tray Panel
Front Duct Cover
Level Indicator Installation
Seat Installation
Seat
Seat Belt Installation
Heater Installation
Heater Assembly
Heater
Heater And A/C
HVAC Cab Actuator
Cab Condenser Assembly
A/C Receiver Drier
Condenser
Front Wiper Installation
Rear Wiper Installation
Roof Wiper Installation
Headliner Installation
Open Cab Trim Installation
Enclosed Cab Trim Installation
Long Cab Roof Capping Installation
Short Cab Roof Capping Installation
Open Cab Front Cover Installation
Enclosed Cab Front Cover Installation
Non Skid Tape Installation
External Window Release Installation
Washer Tank Installation
Screen Guards Installation
Top Screen Guard Installation
Front Screen Guard Installation
Roof Pigtail Cap Installation
Roof Pigtail Installation
Retractable Sunscreen Installation
No Sunblind Installation
-CONTROLS
Brake Pedal Installation
Brake Pedal
Brake Pedal Plate
Accelerator Pedal Installation
Accelerator Pedal
Steering Column Installation
Joystick
-HYDRAULIC CIRCUITS
Main Hydraulic Installation
Valve Installation
Piston Pump
Hydraulic Lines Installation
Frame Level Hydraulics Installation (Outriggers)
Cab Hydraulic Installation
Cab Hydraulic Installation Emergency Steering
Boom Hydraulic Installation
Boom Hydraulic Installation, Emergency Steering
Main Hydraulic Valves Installation
Main Control Valve Installation
Main Control Valve Assembly
Steering Select And Frame Level Valve Installation
Park Brake Installation
Park Brake Valve Assembly
Piston Pump Assembly
Frame Level Installation
Frame Level And Outrigger Valve Installation
Frame Level And Outrigger Valve Assembly
Frame Level Valve Assembly
Steering Select Valve Mounting Installation
Steering Select Valve Installation
Steering Select Valve Assembly
Rear Axle Stabilizer Installation
Counterbalance Valve Installation
Boom Hydraulic Tubes Installation
Boom Auxiliary Hydraulics Installation
Boom Auxiliary Hydraulics
Quick Coupler Valve Assembly
Hydraulic Quick Coupler Assembly
Quick Coupler Cylinder Assembly
Boom Angle Sensor Installation
Priority Function Manifold Installation
Priority Function Manifold Valve Assembly
Emergency Steering Manifold
Integrated Recovery Valve
-HYDRAULIC COMPONENTS
Cylinder Group Installation
Lift Cylinder
Tilt Cylinder Assembly
Tilt Cylinder
Compensation Cylinder
Frame Level Cylinder Installation
Frame Level Cylinder
Extend/Retract Cylinder Assembly
Extend/Retract Cylinder
Rear Axle Stabilizer Cylinder Installation
Rear Axle Stability Cylinder
Outrigger Cylinder
Side Tilt Cylinder
Rear Axle Stabilizer Valve
Main Control Valve
Gear Pump
Piston Pump
Steering Orbital Valve
Steer Select Valve
Park Brake Valve
Frame Level Valve
Frame Level And Outrigger Valve
Quick Coupler Valve
Hydraulic Tank
Priority Manifold Valve
Quick Coupler Cylinder
Swing Carriage Cylinder
Grapple Bucket Cylinder
Side Shift Carriage Cylinder
Air Shut Off Valve
-ELECTRICAL
Main Electrical Installation
Electrical Frame Installation
Power Distribution Electrical Box
Engine Bay Wiring Installation
Frame Wiring Installation
Engine Wiring Installation
Engine ECU Installation
Engine ECM Installation
Boom Auxiliary Electric Installation
Boom Auxiliary Electric Harness Installation
Battery Installation
Arctic Cold Weather Package Installation
Fuel Filter Heater Installation
Arctic Batteries Installation
Hydraulic Tank Heater Installation
Backup Alarm Installation
White Noise Backup Alarm Installation
Cab Electrical Installation
Dash Electrical Installation
Switch Light Installation
USB Charger Installation
Open Cab Electrical Installation With Options
High End Display Installation
Enclosed Cab Electrical Installation With Options
Reverse Camera Installation
Reverse Sensor Installation
Clearsky Installation
Telematics Ready Installation
Clearsky Controller
Road Lights Installation
Cab Worklights Installation
Cab Led Work Lights Installation
Cab Worklights Installation (A/C)
Cab Led Work Lights Installation (A/C)
Boom Work Lights Installation
Boom Work Lights Installation (Led)
Boom Lights Installation
Boom Led Lights Installation
A/C Option Harness
Beacon Installation
Led Beacon Installation
Outrigger Harness
Ride Control Cb Valve Harness Installation
Ride Control Cb Valve Harness (Lift)
Front Frame Harness
Rear Frame Harness
Engine Chassis Harness
TBAP Harness
Boom Electrical Harness Installation
Boom Harness
Platform Harness
Cab Harness
Front Frame Headlight Harness
HBP Tail Lights Harness
Clearsky Harness
Boom Worklight Harness
Reverse Sensor Harness
Telematics Installation, United Rentals
Option 1 Cab Harness
Roof Pigtail Harness
Option 2 Cab Harness
Option 2 Electrical Board Assembly
Cab Option Harness
Telematics Ready Harness
Telematics Installation, United Rentals
Gateway Controller
Telematics Canbus Installation
Telematics Harness
Clearsky Installation
Control Accessory
Cab Air Shut Off Valve Harness
Engine Air Shut Off Valve Harness
-DECALS
Capacity Chart Holder
Brand And Model Decal Installation
Decal Installation
Capacity Chart Booklet
Reverse Sensor System Decal
Decal Installation
Clearsky Decal Installation
Decal Installation
RECOMMENDED SPARE PARTS
PART NUMBER INDEX
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