Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 560
Number: 31215049 (january 2020)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JLG Boom Lift
800S
860SJ
PVC 2001
Contents
-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Specifications and Performance Data
Capacities
Component Data
Tires
Torque Requirements
Lubrication
Pressure Settings
Major Component Weights
Operator Maintenance
Serial Number Location
Thread Locking Compound
Torque Charts
-GENERAL
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift Test
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires & Wheels
Lockout Cylinder Bleeding
Oscillating Axle Lockout Test
Free Wheeling Option
Wheel Drive Assembly (2WD)
Wheel Drive Assembly (4WD)
Drive Hub
Drive Brake
Drive Motor
Chassis Tilt Indicator System
Transport Position Sensing System
Drive Orientation System
Oscillating Axle System
Drive System
Swing Drive
Swing Motor
Procedure For Setting Swing Gear Backlash
Swing Bearing
Rotary Coupling
Generator
Ford Engine
Deutz Engine
Deutz TD 2.9 L4 China III Engine
Deutz D2011LO40 Tier 41 Engine
Deutz EMR 2
Ford 2.5L Engine Fuel System Repair
Counterweight
-BOOM & PLATFORM
Platform and Boom System
Platform
Rotator And Level Cylinder
Main Boom Powertrack
Powertrack Maintenance
Main Boom Assembly
Jib (860SJ Only)
Wire Rope
Boom Rope Torqueing Procedures
Elevation, Dual Capacity & Transport Switches – 800S
Elevation, Dual Capacity & Transport Switch – 860SJ
Electronic Platform Leveling
Helac Rotary actuator
Load Sensing device
Skyauard
Bolt-On External Fall Arrest
-BASIC HYDRAULICS INFORMATION & SCHEMATICS
Lubricating 0-Rings in the Hydraulic System
Hydraulic Connection Assembly And Torque Specification
Hydraulic Cylinders
Pressure Setting Procedure
Start Up Procedures
Hydraulic Schematics
-JLG CONTROL SYSTEM
JLG Control System Analyzer Kit Instructions
Machine Personality Settings and Function Speeds
Machine Orientation When Doing Speed Tests
CANBUS Communications
-BASIC ELECTRICAL INFORMATION & SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound to Electrical Connections
AMP Connector
Deutsch Connectors
Telematics Gateway
Electrical Schematics
What you get
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