JLG Lull 644B 6K 844C 8K 1044C 10K Illustrated Parts Manual Telehandler manuals in PDF

Factory Illustrated Parts Manual For JLG Telehandler. Detailed Illustrations and Parts Lists.

Format: PDF
Language: English
Pages: 792
Issue: april 2009
Bookmarks: Yes
Searchable: Yes
Parts List: Yes
Parts Exploded View: Yes

Model

JLG Telehandler
644B
6K
844C
8K
1044C
10K
Lull

Contents

SERIAL NUMBER LOCATIONS
-DRIVE TRAIN
Drive Train Group Assembly
Front Drive Shaft Assembly
Rear Drive Shaft Assembly
Differential Carrier Assembly – Front Axle
Differential Carrier Assembly – Rear Axle
Steer Axle Shafts & Knuckle Assembly
Wheel End Assembly – With Wet Disc Brakes
Drive Flange Assembly
Tie Rod & Steer Cylinder Mounting Assembly
Steer Cylinder Assembly
Differential Carrier Assembly – Front Axle
Differential Carrier Assembly – Rear Axle
Steer Axle Shafts & Knuckle Assembly
Wheel End Assembly – With Wet Disc Brakes
Wheel End Assembly – With Dry Disc Brakes
Drive Flange Assembly
Tie Rod & Steer Cylinder Mounting Assembly
Steer Cylinder Assembly
Converter & Flex Plate
Gearbox Housing
Input Group
Clutch Pack, Forward, 1st Gear
Clutch Pack, Reverse, 2nd Gear
Clutch Pack, 3rd Gear
Output Group
Power Take-Off & Filter
Gearshift System
Control Valve
Oil Tubes & Dipstick
Converter & Flex Plate
Gearbox Housing
Input Group & Layshaft
Power Take-Off & Filter
Gearshift System
Control Valve
Oil Tubes & Dipstick
Transmission Oil Cooler Assembly
Park Brake Assembly
Park Brake Cylinder Mounting & Linkage Assembly
-POWER PLANT
Engine Mounting & Fuel Lines
Exhaust Assembly
Air Cleaner Assembly
Radiator Group Assembly
Throttle Group Assembly
Engine Mounting & Fuel Lines
Exhaust Assembly
Air Cleaner Assembly
-FRAME & OPERATOR’S COMPARTMENT
Main Frame Assembly
Operator’s Compartment Assembly
Instrument Panel Assembly
Steer Column Assembly
Outrigger Assembly
-BOOM AND TRANSFER CARRIAGE
Transfer Carriage/Boom Cradle Assembly
Outer Boom Assembly
Inner Boom Assembly
Middle Boom Assembly
Rear Middle Boom Assembly
forward Middle Boom Assembly
Quick Attach Group Assembly
-BOOM & TRANSFER HYDRAULICS
Hoist & Rear Carriage Tilt Hydraulic Circuit
Rear Carriage Tilt Cylinder Assembly
Hoist Cylinder Assembly
Transfer Hydraulic Circuit
Transfer Cylinder Assembly
Boom Hydraulic Circuit
Boom Extension Cylinder Assembly
Boom Hydraulic Circuit
Front Carriage Tilt Cylinder Assembly
-SUCTION PUMP – RETURN & VALVE PLATE COMPONENTS
Pump, Suction – Return Hydraulic Circuit
Valve Plate Components Assembly
6 – Port Circuit Selector Valve Assembly
Frame Tilt Lockout Valve
Hydraulic boom Control Valve Assembly (2-Spool)
Relief Valve Assembly
Hydraulic Control Valve Assembly
Valve Section Ass’y
Control Manifold Assembly
Pump Unloader Circuit (Natural Engines Only)
Pump unloader Valve Assembly
Pump, Suction – Return Hydraulic Circuit – Mid Inlet
Valve Plate Components Assembly
Pump-Valve Sub Assembly
Hydraulic Control Valve Assembly
Valve Section Assembly
Relief Valve Assembly
Hydraulic Return Line Filter Assembly
Pressure Filter Assembly
-CONTROL HYDRAULICS
Joystick Control Hydraulic Circuit
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit
Test Port Hydraulics Circuit
Oscillation Control Block Assembly
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit
Rear Axle Stabilizer Control Valve Assembly
Test Port Hydraulics Assembly
Oscillation Control Block Assembly
Joystick Control Valve Assembly
Frame Tilt Control Valve Assembly
Frame Tilt Cylinder Assembly
Rear Oscillation Lock Cylinder Assembly
Outrigger Hydraulics Circuit
Outrigger Control valve Assembly
3 Handle Single Axis Control Valve Assembly
Outrigger Over-Ride Valve Assembly
Outrigger Cylinder Assembly
Boom Extend Lookout Valve Assembly
-STEERING & BRAKE HYDRAULICS
Steering Hydraulic Circuit
Service Brake Hydraulic Circuit
Service Brake Valve Assembly
Park Brake Hydraulic Circuit
Steering Hydraulic Circuit (Mid Inlet)
Service Brake Hydraulic Circuit (Mid Inlet)
Service Brake Valve Assembly
Park Brake Hydraulic Circuit
Park Brake Valve Assembly
Accumulator Assembly
-ELECTRICAL
Electrical Group
Electrical Mounting Panel
-DECALS & OPTIONAL EQUIPMENT
Decal Group Common
(Optional) Hydraulic Oil Cooler Assembly
Window Assembly, Enclosed Cab
Door Assembly, Enclosed Cab
Windshield Assembly, Enclosed Cab
Windshield Wiper Assembly, Enclosed Cab
Insulation Assembly, Enclosed Cab
Second Auxiliary Hydraulic Circuit
(Optional) Drive Lockout Override
(Optional) Transmission Disconnect Override Valve
(Optional) Worklight Assembly
(Optional) Roadway Lights Assembly
(Optional) Roadway Lights Assembly (Mid Inlet)
(Optional) Roadway Lights Dash Harness w/o Circuit Board
(Optional) Roadway Lights Dash Harness w/Circuit Board
Optional) Strobe/ Rotating Beacon Lights
-ATTACHMENTS
Standard (Non-Tilt) Fork Carriage Assembly
Framers (Non-Tilt) Fork Carriage Assembly Framers (Non-Tilt) Fork Carriage Assembly
Standard Tilting Fork Carriage Assembly
Framers Tilting Fork Carriage Assembly
Tilting Carriage Cylinder Assembly
Tower Assembly
Carriage Assembly, Tower, Tilting
Carriage Assembly Tower (Non-Tilt)
Tower Quick Attach Lock Plate Assembly
Tower Cylinder Assembly
Carriage Assembly Single Fork Positioning
Carriage Assembly Dual Fork Positioning
Fork Positioning Cylinder Assembly
Truss Boom Assembly, Model 2TB10
Truss Boom Assembly With Winch, Model 2TBW10
Utility Bucket 1.25 Cu Yd

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