Factory Illustrated Parts Manual For JLG Telehandler. Detailed Illustrations and Parts Lists.
Format: PDF
Language: English
Pages: 792
Number: 1100820 (april 2009)
Bookmarks: Yes
Searchable: Yes
Parts List: Yes
Parts Exploded View: Yes
Model
JLG Telehandler
Lull 644B
Lull 6K
Lull 844C
Lull 8K
Lull 1044C
Lull 10K
Contents
SERIAL NUMBER LOCATIONS
-DRIVE TRAIN
Drive Train Group Assembly
Front Drive Shaft Assembly
Rear Drive Shaft Assembly
Differential Carrier Assembly
Steer Axle Shafts & Knuckle Assembly
Wheel End Assembly – With Wet Disc Brakes
Drive Flange Assembly
Tie Rod & Steer Cylinder Mounting Assembly
Steer Cylinder Assembly
Steer Axle Shafts & Knuckle Assembly
Wheel End Assembly
Drive Flange Assembly (PS 8036)
Tie Rod & Steer Cylinder Mounting Assembly
Steer Cylinder Assembly
Converter & Flex Plate
Gearbox Housing
Input Group
Clutch Pack, Forward, 1st Gear
Clutch Pack, Forward
Clutch Pack, 3rd Gear (3WG 100)
Output Group (
Power Take-Off & Filter
Gearshift System
Control Valve (
Oil Tubes & Dipstick
Converter & Flex Plate
Gearbox Housing (
Input Group & Layshaft
Clutch Pack, Forward, 1st Gear
Clutch Pack, 3rd Gear
Output Group
Power Take-Off & Filter
Gearshift System
Control Valve
Oil Tubes & Dipstick
Transmission Oil Cooler Assembly
Park Brake Assembly
Park Brake Cylinder Mounting & Linkage Assembly
-POWER PLANT
Engine Mounting & Fuel Lines (Deere 4039D)
Exhaust Assembly (Deere 4039D)
Air Cleaner Assembly (Deere 4039D)
Radiator Group Assembly (Deere 4039D)
Throttle Group Assembly (Deere 4039D)
Engine Mounting & Fuel Lines (Deere 4039T)
Exhaust Assembly (Deere 4039T)
Air Cleaner Assembly (Deere 4039T)
Radiator Group Assembly (Deere 4039T)
Engine Mounting & Fuel Lines (Deere 4045T100 hp)
Exhaust Assembly (Deere 4045T100 hp)
Air Cleaner Assembly (Deere 4045T 100 hp )
Radiator Group Assembly (Deere 4045T 100 hp)
Throttle Group Assembly (Deere 4045T 100 hp)
Engine Mounting & Fuel Lines (Deere 4045T115 hp)
Exhaust Assembly (Deere 4045T115 hp)
Air Cleaner Assembly (Deere 4045T 115 hp)
Radiator Group Assembly (Deere 4045T 115 hp)
Engine Mounting & Fuel Lines (Deere 6068D)
Exhaust Assembly (Deere 6068D)
Air Cleaner Assembly (Deere 6068D)
Radiator Group Assembly (Deere 6068D)
Throttle Group Assembly (Deere 6068D)
Engine Mounting & Fuel Lines (Cummins 4B39)
Exhaust Assembly (Cummins 4B39)
Air Cleaner Assembly (Cummins 4B39)
Radiator Group Assembly (Cummins 4B39)
Engine Mounting & Fuel Lines
Exhaust Assembly (Cummins 4BT39)
Air Cleaner Assembly
Radiator Group Assembly (Cummins 4BT39)
Engine Mounting & Fuel Lines (Cummins 6B59)
Exhaust Assembly (Cummins 6B59)
Air Cleaner Assembly (Cummins 6B59)
Radiator Group Assembly (Cummins 6B59)
Engine Mounting & Fuel Lines (Deere 4045D)
Exhaust Assembly (Deere 4045D)
Air Cleaner Assembly (Deere 4045D)
Radiator Group Assembly (Deere 4045D)
-FRAME & OPERATOR’S COMPARTMENT
Main Frame Assembly
Operator’s Compartment Assembly
Instrument Panel Assembly
Steer Column Assembly
Outrigger Assembly
-BOOM & TRANSFER CARRIAGE
Transfer Carriage/Boom Cradle Assembly
Outer Boom Assembly
Inner Boom Assembly
Middle Boom Assembly
Rear Middle Boom Assembly
Forward Middle Boom Assembly
Inner Boom Assembly
Quick Attach Group Assembly
-BOOM & TRANSFER HYDRAULICS
Hoist & Rear Carriage Tilt Hydraulic Circuit
Rear Carriage Tilt Cylinder Assembly
Hoist Cylinder Assembly
Transfer Hydraulic Circuit
Boom Hydraulic Circuit
Boom Extension Cylinder Assembly
Front Carriage Tilt Cylinder Assembly
-SUCTION PUMP – RETURN & VALVE PLATE COMPONENTS
Pump, Suction – Return Hydraulic Circuit
Valve Plate Components Assembly
Valve Plate Components Assembly
6 – Port Circuit Selector Valve Assembly
Frame Tilt Lockout Valve
Hydraulic boom Control Valve Assembly (2-Spool)
Relief Valve Assembly
Hydraulic Control Valve Assembly
Valve Section Ass’y – transfer/Auxiliary/Frame Tilt/Outriggers
Valve Section Assembly – Carriage Fork Tilt
Control Manifold Assembly
Pump Unloader Circuit (Natural Engines Only)
Pump unloader Valve Assembly
Pump, Suction – Return Hydraulic Circuit – Mid Inlet
Valve Plate Components Assembly
6 – Port Circuit Selector Valve Assembly
Pump-Valve Sub Assembly
Pump-Valve Sub Assembly6
Hydraulic Control Valve Assembly – (Mid Inlet)
Valve Section Assembly – Boom
Valve Section Assembly – Fr. Tilt/Transfer/Aux/Outrig/Unloader
Valve Section Assembly – Carriage Fork Tilt
Relief Valve Assembly
Relief Valve Assembly – Mid inlet
Hydraulic Return Line Filter Assembly
Pressure Filter Assembly
-CONTROL HYDRAULICS
Joystick Control Hydraulic Circuit
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit
Test Port Hydraulics Circuit
Oscillation Control Block Assembly
Joystick Control Hydraulic Circuit (Mid Inlet)
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit
Rear Axle Stabilizer Control Valve Assembly
Test Port Hydraulics Assembly
Oscillation Control Block Assembly
Inline Filter Assembly
Joystick Control Valve Assembly
Frame Tilt Control Valve Assembly
Frame Tilt Cylinder Assembly
Rear Oscillation Lock Cylinder Assembly
Outrigger Hydraulics Circuit
Outrigger Control valve Assembly
3 Handle Single Axis Control Valve Assembly
Outrigger Over-Ride Valve Assembly
Outrigger Cylinder Assembly
Boom Extend Lockout Valve Assembly
-STEERING & BRAKE HYDRAULICS
Steering Hydraulic Circuit
Service Brake Hydraulic Circuit
Service Brake Valve Assembly
Park Brake Hydraulic Circuit
Steering Hydraulic Circuit (Mid Inlet)
Service Brake Hydraulic Circuit
Service Brake Valve Assembly (Mid Inlet)
Park Brake Hydraulic Circuit (Mid Inlet)
Park Brake Valve Assembly
Accumulator Assembly
-ELECTRICAL
Electrical Group
Electrical Mounting Panel
-DECALS & OPTIONAL EQUIPMENT
Decal Group Common
(Optional) Hydraulic Oil Cooler Assembly
Window Assembly, Enclosed Cab
Door Assembly, Enclosed Cab
Windshield Assembly, Enclosed Cab
Windshield Wiper Assembly, Enclosed Cab
Insulation Assembly, Enclosed Cab
Second Auxiliary Hydraulic Circuit (4-Section)
(Optional) Drive Lockout Override
(Optional) Transmission Disconnect Override Valve
(Optional) Worklight Assembly
(Optional) Roadway Lights Assembly
(Optional) Roadway Lights Assembly (Mid Inlet)
(Optional) Roadway Lights Dash Harness w/o Circuit Board
(Optional) Roadway Lights Dash Harness w/Circuit Board
(Optional) Strobe/ Rotating Beacon Lights
-ATTACHMENTS
Standard (Non-Tilt) Fork Carriage Assembly
Framers (Non-Tilt) Fork Carriage Assembly
Standard Tilting Fork Carriage Assembly
Framers Tilting Fork Carriage Assembly
Tilting Carriage Cylinder Assembly
Tower Assembly
Carriage Assembly, Tower, Tilting
Carriage Assembly Tower (Non-Tilt)
Tower Quick Attach Lock Plate Assembly
Tower Cylinder Assembly
Carriage Assembly Single Fork Positioning
Carriage Assembly Dual Fork Positioning
Fork Positioning Cylinder Assembly
Truss Boom Assembly, Model 2TB10
Truss Boom Assembly With Winch, Model 2TBW10
Utility Bucket 125 Cu Yd
NUMERICAL INDEX
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