Factory Service Manual For JLG Skytrak Telehandler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 418
Number: 31211015 (july 2017)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
JLG Skytrak Telehandler
6036
6042
8042
10042
10054
SN 0160069719 to Present including 0160065791, 0160065792, 0160065796, 0160065798, 0160065824, 0160065825, 0160065826, 0160069336, 0160069359, 0160069383, 0160069411, 0160069441, 0160069566, 0160069567 & 0160069568
Contents
-SAFETY PRACTICES
Introduction
Disclaimer
Operation & Safety Manual
Do Not Operate Tags
Safety Information
Safety Instructions
Safety Decals
-GENERAL INFORMATION AND SPECIFICATIONS
Replacement Parts and Warranty Information
Specifications
Fluid Specifications
Fluid and Lubricant Capacities
Service and Maintenance Schedules
Lubrication Schedules
Thread Locking Compound
Torque Charts
Hydraulic Connection Assembly and Torque Specification
-BOOM
Boom System Component Terminology
Safety Information
Boom System – Three Section (6036, 6042, 8042 8t 10042)
Boom Assembly Maintenance
Boom System – Four Section (10054)
Boom Assembly Maintenance
Boom Extend and Retract Chains
Boom Wear Pads
Quick Coupler
Forks
Troubleshooting
-CAB AND COVERS
Operator Cab and Covers Component Terminology
Operator Cab
Cab Components
Cab Removal
Cab Installation
-AXLES, DRIVE SHAFTS, WHEELS AND TIRES
Axle, Drive Shaft and Wheel Component Terminology
General Information
Axle Assemblies
Axle Assembly and Drive Shaft Troubleshooting
Drive Shafts
Wheels and Tires
Brakes
Towing a Disabled Machine
-TRANSMISSION
Transmission Assembly Component Terminology
Transmission Serial Number
Transmission Specifications and Maintenance Information
Transmission Replacement
Transmission Troubleshooting
-ENGINE
Introduction
Engine Serial Number
Specifications and Maintenance Information
Engine Cooling System
Engine Electrical System
Fuel System
Engine Exhaust System
Air Cleaner Assembly
Engine Replacement
Isolation Coupler
-HYDRAULIC SECTION
Hydraulic Component Terminology
Safety Information
Specifications
Hydraulic Circuits
Hydraulic Pressure Diagnosis
Hydraulic Reservoir
Hydraulic System Pump
Valves and Manifolds
Hydraulic Cylinders
-ELECTRICAL SYSTEM
Electrical Component Terminology
Specifications
Safety Information
Fuses and Relays
Electrical System Schematics
Dielectric Grease Application
Engine Start Circuit
Battery
Charging Circuit
Window Wiper/Washer Windshield Wiper Motor
Cab Heater and Fan
Solenoids, Sensors and Senders
Display Monitor
Dash Switches
Machine Data
Analyzer Software Accessibility
Telematics Gateway
Troubleshooting
Machine Fault Codes
Engine Fault Codes
-STABIL-TRAK SYSTEM AND BOOM INTERLOCK SYSTEM
Stabil-TRAK System Component Terminology
Boom Extend Interlock System Component Terminology (10054 Only)
Stabil-TRAK Description
Stabil-TRAK Operation
Boom Extend Interlock System Description
Boom Extend Interlock System Operation (10054 Only)
Stabil-TRAK System Test
Stabil-TRAK Electrical Circuit Operation and Troubleshooting (6042/8042/ 10042)
Stabil-TRAK and Boom Interlock Electrical Circuit Operation and Troubleshooting (10054)
Boom/Outrigger Interlock System Test
Stabil-TRAK Hydraulic Circuit Operation and Troubleshooting
Boom Extend System Hydraulic Circuit Operation and Troubleshooting
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