Factory Shop Manual For Komatsu Diesel Engine For Komatsu Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 335
Number: SM140
Bookmarks: Yes
Searchable: Yes
Model
Komatsu 102 Series Diesel Engine
6D102E-1
For FD35-7; FD40-7; FD45-7; FD50A-7; FD50-7; FD60-7; FD70-7 Forklifts.
S6D102E-1
For FD80-7 Forklift.
SA6D102E-2
For FD80-8 Forklift.
S6D102E-2
For FD35Z-8; FD40Z-8; FD35-8; FD40-8; FD45-8; FD50A-8; FD50-8; FD60-8; FD70-8 Forklifts
Contents
SAFETY
FOREWORD
-GENERAL
Specifications
Engine Performance Curve
Weight Table
-STRUCTURE AND FUNCTION
General Structure
Intake And Exhaust Devices
Air Cleaner
Turbocharger
Cylinder Head
Cylinder Block
Main Moving Parts
Front Gear Cover
Camshaft Timing Pin
Valve Mechanism
Oil Pan
Flywheel And Flywheel Housing
Lubrication System Diagram
Oil Pump
Oil Filter, Oil Cooler
Regulator Valve, Safety Valve
Colling System Diagram
Water Pump
Thermostat
Fan Drive
Air Compressor
Flow Diagrams-Compressed Air System
Alternator
Starting Motor
Starting Aid
-TESTING AND ADJUSTEMENT
Special Tool List
Troubleshooting Defective Actuation Of Intake And Exhaust System
Troubleshooting Defective Actuation Of Intake And Exhaust System Measuring Play Of Turbocharger Rotor In Axial And Radial Direction
Measuring Play Of Turbocharger Rotor In Axial And Radial Direction Testing Turbocharger Westgate Valve
Testing Turbocharger Westgate Capsule Testing Actuation Of Turbocharger Westgate
Testing Actuation Of Turbocharger Westgate Replacing Turbocharger Westgate Actuator Boost Capsule
Replacing Turbocharger Westgate Actuator Boost Capsule
Adjusting Turbocharger Westgate Actuator
Measuring Exhaust Resistance Replacing Turbocharger
Troubleshooting Defective Actuation Of Engine
Adjusting Valve Clearance
Troubleshooting Defective Actuation Of Lubricating System
Fuel Injection Pump Calibration Data
Running In Standard
Performance Test Criteria
Troubleshooting Defective Actuation Of Feed Pump
Testing Air Inside Fuel System
Testing Air Inside Fuel System Testing Water Separator, Fuel Filter
Testing Water Separator, Fuel Filter
Troubleshooting Failure Of Fuel Injection Pump
Testing High-Pressure Fuel Piping
Testing High-Pressure Fuel Piping Testing Fuel Injection Nozzle
Testing Fuel Injection Nozzle
Testing Fuel Drain Piping Bleeding Air From Fuel System
Bleeding Air From Fuel System
Bleeding Air From Fuel System Adjusting Fuel Injection Timing
Adjusting Fuel Injection Timing
Adjusting Low Idling Speed Replacing Fuel Injection Nozzle
Replacing Fuel Injection Nozzle
Adjusting Low Idling Speed Replacing Fuel Injection Nozzle
Troubleshooting Defective Actuation Of Cooling System
Troubleshooting Defective Actuation Of Cooling System Testing Carbon Deposit In Air Compressor
Testing Carbon Deposit In Air Compressor Testing Air Leakage From Air Compressor
Testing Air Governor, Unloader Valve
Testing Air Governor, Unloader Valve Testing Air Governor
Testing Air Governor Testing Battery
Testing Battery, Testing Battery Terminal Connections, Testing Starting Circuit
Testing Starting Circuit
Testing Starting Circuit Testing Alternator
Testing Alternator
Testing Alternator, Testing Oil Pressure Switch And Water Temperature Sensor
Testing Oil Pressure Switch And Water Temperature Sensor
Testing White Smoke
Testing Intake Heater
Side View Of Engine
Outline Of Engine Performance Test
Blow-By Measurement And Replacement Table
Engine Dynamometer
Engine Paintwork
Testing And Adjusting Data
-TROUBLESHOOTING OF ENGINE
S Mode
-MAINTENANCE STANDARD
Turbocharger
Exhaust Manifold
Cylinder Head
Valve, Valve Guide
Locker Arm Shaft, Push Rod And Tappet
Cylinder Block
Cylinder
Crankshaft
Camshaft
Timing Gear
Piston, Piston Ring And Piston Pin
Connecting Rod
Vibration Damper
Flywheel, Flywheel Housing
Fan Hub
Oil Pump
Water Pump, Thermostat
Fuel Injection Pump
Fuel Injection Nozzle
-REPAIR AND REPLACEMENT OF PARTS
Outline
Repair Methods For Screws Using Coil Thread Insert
Method For Using Taper Thread Plugs To Seal Pockets And Small Holes In Castings
Method For Repairing Taper Thread Plug Holes Worn By Large Size Copper Plated Plugs
Method Of Using Filler Metal In Emergency Repairs
Procedure And Tools For Repairing Cylinder Block Inspection And Grinding To Repair Combustion Deck
Inspection And Installation Of Valve Guide
Procedure 1 For Building Up Using Service Valve Guide
Procedure 2 For Building Up Using Service Valve Guide, Outline Of Valve Seat Repair
Calculating Grinding Depth Of Valve Seats Method Of Grinding Valve Seat
Method Of Grinding Valve Seat
Method Of Installing Valve Seat Machining Exhaust Valve Insert Pocket
Method Of Grinding Valve
Assembly Of The Cylinder Head
Procedure For Repairing Cylinder Block
Procedure For Repairing Crankshaft
Procedure For Repairing Connecting Rod
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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