Factory Troubleshooting And Repair Manual For Komatsu Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 795
Number: SEBM030800 (december 2002)
Bookmarks: Yes
Model
Komatsu Diesel Engine
114 Series
SA6D114E-2
Contents
-INTRODUCTION
About the Manual
Acronyms and Abbreviations
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use the Manual
Illustrations
Symbols
-ENGINE IDENTIFICATION
Engine Diagrams
Engine Identification
-FAMILIARIZATION
Air Intake System – Overview
Cam Followers/Tappets – Overview
Complete Engine – Overview
Compressed Air System – Overview
Cooling System – Overview
Cylinder Block – Overview
Cylinder Head – Overview
Electrical Equipment – Overview
Electronic Wiring Diagrams
Engine Testing – Overview
Exhaust System – Overview
Flow Diagram, Air Intake System
Flow Diagram, Compressed Air System
Flow Diagram, Cooling System
Flow Diagram, Exhaust System
Flow Diagram, Fuel System
Flow Diagram, Lubricating Oil System
Fuel System – Overview
Lubricating Oil System – Overview
-TROUBLESHOOTING SYMPTOMS
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
Troubleshooting Overview
-COMPLETE ENGINE
Engine Installation
Engine Removal
Service Tools
-CYLINDER BLOCK
Bearings, Connecting Rod
Bearings, Main
Camshaft
Camshaft Bushings
Camshaft Gear (Camshaft Removed)
Connecting Rod
Crankshaft
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Seal, Front
Crankshaft Seal, Rear
Crankshaft Wear Sleeve, Front
Crankshaft Wear Sleeve, Rear
Cylinder Block
Cylinder Liner
Engine Dataplate
Gear Cover, Front
Piston
Piston and Connecting Rod Assembly
Piston Rings
Service Tools
Timing Pin Housing
Vibration Damper, Viscous
-CYLINDER HEAD
Cylinder Head
Cylinder Head Gasket
Injector Protrusion
Service Tools
Valve Guide Seal, Cylinder Head
Valve Guide, Cylinder Head
Valve Seat Insert, Cylinder Head
Valve, Cylinder Head
-ROCKER LEVERS
Crankcase Breather Tube
Overhead Set
Rocker Lever
Rocker Lever Cover
Service Tools
-CAM FOLLOWERS/TAPPETS
Push Rods or Tubes
Service Tools
Tappet
-FUEL SYSTEM
AFC Assembly
Engine Fuel Heater, Electric
Fuel Injection Pump, In-Line, Spill Port Timing
Fuel Injection Pumps, In-Line
Fuel Lift Pump
Fuel Pump Control Lever and Spring
Fuel Pump Idle Speed
Fuel Shutoff Valve
Service Tools
-INJECTORS AND FUEL LINES
AFC Air Tube
Air In Fuel
Fuel Drain Line Restriction
Fuel Drain Lines
Fuel Filter (Spin-On Type)
Fuel Inlet Restriction
Fuel Manifold (Drain)
Fuel Return Overflow Valve
Fuel Supply Lines
Injector
Injector Supply Lines (High Pressure)
-LUBRICATING OIL SYSTEM
Engine Oil Heater
Lubricating Oil Analysis
Lubricating Oil Cooler
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Leaks
Lubricating Oil Pan
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pump
Lubricating Oil Suction Tube (Block-Mounted)
Lubricating Oil System
Lubricating Oil Thermostat
Service Tools
-COOLING SYSTEM
Belt Tensioner, Automatic (Water Pump)
Coolant Filter
Coolant Filter Head
Coolant Filter Valve
Coolant Thermostat
Coolant Thermostat Housing
Coolant Vent Lines
Cooling System
Cooling System – Air or Combustion Gas Test
Drive Belt, Cooling Fan
Engine Coolant Heater
Fan Drive Idler Pulley Assembly
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan Spacer and Pulley
Fan, Cooling
Radiator
Radiator Hoses
Radiator Pressure Cap
Sea Water Pump
Sea Water Strainer
Sea Water System Diagnostics
Service Tools
Supplemental Coolant Additive (SCA)
Water Pump
-AIR INTAKE SYSTEM
Aftercooler Assembly
Air Crossover
Air Intake Manifold
Air Intake Restriction
Air Leaks, Air Intake and Exhaust Systems
Charge-Air Cooler
Intake Manifold Air Heater Control Module
Intake Manifold Air Heater Element
Intake Manifold Air Heater Solenoid Switch
Intake Manifold Air Heater Speed Sensor
Intake Manifold Air Heater Temperature Sensor
Intake Manifold Air Heater Wiring Harness
Intake Manifold Pressure
Service Tools
Turbocharger
Turbocharger Axial Clearance
Turbocharger Oil Drain Line
Turbocharger Oil Supply Line
Turbocharger Radial Bearing Clearance
Turbocharger Wastegate Actuator
-EXHAUST SYSTEM
Exhaust Manifold, Dry
Exhaust Restriction
-COMPRESSED AIR SYSTEM
Air Compressor
Air Compressor Carbon Buildup
Air Governor (Air Compressor Pumps Continuously)
Air Governor (Air Compressor Will Not Pump)
Air Leaks, Compressed Air System
-ELECTRICAL EQUIPMENT
Alternator
Alternator Bracket
Alternator Pulley
Batteries
Battery Cables and Connections
Charging System Indicator
Service Tools
Starter Magnetic Switch
Starter Solenoid
Starter Switch
Starting Motor
-ENGINE TESTING
Crankcase Blowby, Measure
Engine Compression
Engine Run-In (Chassis Dynamometer)
Engine Run-in (Engine Dynamometer)
Engine Run-in (Without Dynamometer)
Engine Testing (Chassis Dynamometer)
Service Tools
-MOUNTING ADAPTATIONS
Engine Mounts
Flywheel
Flywheel Housing
Flywheel Housing, REPTO
Flywheel Ring Gear
Service Tools
-MISCELLANEOUS
Cup Plug
Pipe Plug
-SERVICE LITERATURE
Additional Service Literature
Cummins Customized Parts Catalog
Service Literature Ordering Location
COMPONENT MANUFACTURERS
-SPECIFICATIONS
Air Intake System
Cam Followers/Tappets
Capscrew Markings and Torque Values
Compressed Air System
Cooling System
Cylinder Block
Cylinder Head
Drive Belt Tension
Electrical Equipment
Engine testing
Exhaust System
Fraction, Decimal, Millimeter Conversions
Fuel System
General Engine
Injectors and Fuel Lines
Lubricating Oil System
Mounting Adaptations
Newton-Meter to Foot-Pound Conversions
Pipe Plug Torque Values
Rocker Levers
Tap-Drill Chart – US Customary and Metric
Weights and Measures – Conversion Factors
What you get
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