Factory Shop Manual For Komatsu Crane. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 974
Number: SMC-150FA (october 2002)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Model
Komatsu Crane
150A
S.N. -09695 – 10827
150FA
S.N.-09695 – 10827
Contents
-ROSS POWER STEERING GEAR
Torque Sheet
Disassembly
Service To Cam And Actuator Assembly
Service To Lever Shaft And Stud Assembly
Service To Valve Assembly
Reassembly
Installation And Adjustment Of Valve Assembly
Lubricant Specifications
Troubleshooting
-TORQUE CONVERTER (MODELS C272 & C273)
Torque Sheets
Special Tools
Disassembly Reassembly
Installation
-TRANSMISSION (MODEL 2420)
Torque Sheet
Special Tools
Transmission Disassembly
Clutch Disassembly
Clutch Reassembly
Control Valve & Oil Circuit Plate Disassembly & Assembly
Transmission Reassembly
Pressure Checks
-ALLISION MODEL TT-2421-1 TRANSMISSION
General Torque Values
Scope Of Manual
Specification, Wear Limits, And Spring Data
Description
Operation
Troubleshooting
Special Tools
Removal From Crane
Disassembly Of Transmission
Inspection And Cleaning
Rebuild Of Sub-Assemblies
Installation In Crane
Servicing Transmission
-PRIMARY MANIFOLD & CONTROLS
Torque Sheet
Disassembly
Reassembly
-PRIMARY MANIFOLD
General Torque Values
System Application
Removal
Disassembly
Cleaning And Inspection
Reassembly
Installation
-SECOND MANIFOLD
Torque Sheet
Removal Of Manifold
Removal Of Individual Valves
Disassembly Of Valve Components
Cleaning And Inspection
Reassembly Of Valve Components
Installation Of Individual Valves
Installation Of Manifold
Testing And Troubleshooting
-HYDRAULIC CRANE CYLINDERS
Torque Sheet
Precautions & Service Notes
Serial Number Ranges By Cylinder
Steering Cylinders
Outrigger Cylinders
Boom Crowd Cylinders
Swing & Hoist Brake Cylinders
Swing & Hoist Brake Checks And Adjustments
-POLYURETHATNE ONE PIECE ROD SEAL USED ON BOOM CYLINDERS
-HYDRAULIC CRANE BOOM LIFT CYLINDER
Torque Sheet
Disassembly
Reassembly
-DUEL CROWD CYLINDER FOUR SECTION POWER BOOM
Torque Sheet
Removal Of Dual Crowd Cylinder From Crane
Disassembly Of Dual Crowd Cylinder
Reassembly Of Dual Crowd Cylinder
Installation Of Dual Crowd Cylinder In Crane
-HYDRAULIC WINCH MOTOR (COMMERCIAL SHEARING)
Torque Sheet
Description & Identification
Troubleshooting
Disassembly
Inspection & Replacement
Cleaning
Special Tools
Reassembly
-SWING DRIVE HYDRAULIC MOTOR (COMMERCIAL SHEARING)
Torque Sheet
Swing Drive Hydraulic Motor Removal
Swing Drive Hydraulic Motor Disassembly
Cleaning
Inspection
Swing Drive Hydraulic Motor Reassembly
Swing Drive Hydraulic Motor Installation
Start-Up Procedure
Special Tools
-TANDEM PUMP (COMMERCIAL SHEARING MODEL 25X)
End Cover Removal
Gear Housing Removal
Drive & Driven Gear Removal
Disassembly Of Shaft End Cover
Disassembly Of Shaft Assembly
Disassembly Of Bearing Carrier
Reassembly
Test Procedure For Rebuilt Pump
Torque Sheet
-SWING COUNTERBALANCE VALVE
Torque Sheet
Introduction
Removal
Disassembly
Cleaning And Inspection
Reassembly
Installation
-HYDRAULIC CRANE TROUBLESHOOTING
Torque Sheet
Hydraulic Pressure & Engine Speed Charts
Hydraulic System Introduction
Troubleshooting The Swing Drive Circuit
Troubleshooting The Boom Lift Cylinder Circuit
Troubleshooting The Crowd Cylinder(S) Circuit
Troubleshooting The Winch Circuit
Troubleshooting The Rear Steering Cylinders
Troubleshooting The Outrigger Circuit
-BOOM WINCH ASSEMBLY
Configuration Changes
Removal Of Winch Assembly From Crane
Disassembly
Inspection & Cleaning
Reassembly
Installing Winch Assembly On Crane
Testing
General Torque Values
-SPRING MOTORS
Torque Sheet
Description
Unloading Retract Mechanism
Service To Old Type Spring Motor
Disassembly
Assembly
Service To New Type Spring Motor
Spring Cartridges
Disassembly
Shaft Bearing S And Cable Drum
Assembly
Reloading Retract Mechanism
Adjustment
Lubrication Of Gleason Reel
-PLANETARY DRIVE AXLE (CLARK SERIES DS-12152)
General Torque Values
Special Tools
Description
Removal Of Axle From Crane
Disassembly
Cleaning And Inspection
Reassembly
Installation Of Axle To Crane
Tooth Contact Sheet
-ROCKWELL AXLE ASSEMBLY
Torque Sheet
Special Tools
Removal Of Axles From Crane
Disassembly
Cleaning And Inspection
Reassembly
Installation
Brake Adjustment, Bleeding & Burnishing
-CLARK AXLE ASSEMBLIES (MODELS DS-13311 ORD1280736, AND DS-13550 OR D12S0840)
Special Tools
Introduction
Troubleshooting
Servicing
Tooth Contact Charts
Steering Adjustment Procedure (Front And Rear Axles)
Brake Shoe Adjustment Procedure (Front And Rear Axles)
Parking Brake Adjustment Procedure (Front Axle)
Brake Bleeding Procedure (Front And Rear Axles)
Burnishing Procedure (Front And Rear Axles)
Rear Steering Indicator Adjustment Procedure (Rear Axle)
-LUBRICATION SPECIFICATIONS
ATF Transmission Fluid
E050 SФУ 50 HВ Engine Oil
EP80 Extreme Pressure SAE 80 Gear Oil
EP90 Extreme Pressure SAE 90 Gear Oil
WBl Worm Gear Lubricant
OGl Open Gear Lubricant (Special Purpose)
SAE80 Straight Mineral SAE 80 Gear Oil
SAE90 Straight Mineral Sae90 Gear Oil
SHC High Temperature Gear Lubricant (Synthesized Hydrocarbon Base Fluid)
C-2 Transmission Fluid
C-3 Transmission Fluid
Ho Hydraulic Oil
Ho Hydraulic Oil
Mpg Multi-Purpose Lithium Base Grease
BF Hydraulic Brake Fluid
10W30 SAE 10W30 Engine Oil
Ho Hydraulic Oil – Low Temperature
80W140 SAE 80W-140
SAE40 SAE 40 Engine Oil
68 Hydraulic Oil – Petroleum Base – Anti-Wear Additives
SAE10W SAE 10W Engine Oil
-WAGNER POWER MASTER CYLINDER USED WITH FOUR WHEEL SERVICE BRAKES
Power Function
Manual Function
Disassembly Of Power Unit
Reassembly Of Power Unit
Disassembly Of Old Style Master Cylinder
Reassembly Of Old Style Master Cylinder
Disassembly Of New Style Master Cylinder
Reassembly Of New Style Master Cylinder Special Tools
-DELCO MORAINE HYDRAULIC MASTER BRAKE CYLINDER
Torque Sheet
Special Tools
Removal
Disassembly
Cleaning And Inspection
Reassembly
Installation
Brake Adjustment And Bleeding
Burnishing
-BENDIX MASTER CYLINDER & POWER BOOSTER
Special Tools
Removal
Disassembly
Cleaning And Inspection
Reassembly
Installation
Bleeding Procedure – 180S And 220S
Brake Adjustment -180S And 220S
Burnishing – 180S And 220S
Brake Adjustment And Bleeding For 150 And 150FA
Burnishing -150 And 150FA
-MINNESOTA BRAKE VALVE
General Torque Values
Removal From Machine
Disassembly Of Reservoir
Reassembly Of Reservoir Section
Disassembly Of Power Assist Section
Reassembly Of Power Assist Section
Installation Of Brake Valve On Machine
Brake Bleeding Procedure
-DELCO MORAINE POWER BOOSTER
Torque Sheet
Introduction
Troubleshooting
Identification
Service Chart
Special Tools
Servicing
-WIRING DIAGRAMS – CRANES
Crane Model 80
Crane Model 90, 100, 110 & 125
Crane Model 125F
Crane Model 90A, 100A, 110A& 125A
Crane Model 125FA
Crane Model 140F
Crane Model 150 & 150Fa
Crane Model 180S
Crane Model 200FA
Crane Model 220A
Crane Model 220S
Crane Model 125P
Crane Model 150P&150T
-TROUBLESHOOTING & REMOVAL OF CRANKING MOTORS
Torque Sheets
Preliminary Checks
Removal
Bench Testing
Installation
Lubrication
-TROUBLESHOOTING & REMOVAL OF ALTERNATORS
Torques Sheet
Preliminary Checks
Removal
Installation
Lubrication
-PREDELIVERY PROCEDURES (NOT INCLUDED – LISTED FOR REFERENCE ONLY)
-HEAD AND HOOK BLOCK
Torque Sheet
Disassembly
Inspection
Reassembly
Care Of Wire Rope
Wire Rope Replacement
Methods Of Lubrication
-DRESSER HYDRAULIC CRANE – WIRE ROPE SPECIFICATION
Manufacturers Description
Wire Rope
Service And Inspection Of Wire Rope
-GENERAL TORQUE VALUES
Introduction
Torques
Torque Values For Standard Metric Fasteners
Torque Values For Hose Clamps
Torque Values For Split Flange Connections
Torque Values For Hydraulic Tubes And Fittings
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