Factory Shop Manual For Komatsu Forklift Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 248
Number: SM123 (december 2007)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Komatsu Forklift Truck
FG15HC-17
FG15HT-17
FG15ST-17
FG18HT-17
FG18ST-17
SN 670001A And Up
Contents
Page
INTRODUCTION
APPLICABLE AX20 “EPA” LIFT TRUCK MODELS
FEDERAL EPA EMISSION CONTROL STATEMENTS
-SAFETY
Safety Management
Safe Travel
Loading Operations
Stopping And Parking
Inspection And Maintenance
Structure And Stability Of The Lift Truck
-GENERAL INFORMATION AND SPECIFICATIONS
Specifications – Mast Data & Features – Indoor & Outdoor Trucks
Truck Data – Pneumatic Tire Lift Trucks (Outdoor)
Truck Data – Cushion Tire Lift Trucks
Periodic Replacement Of Consumable Parts
Standard Tightening Torque For Pipe Joints
Standard Tightening Torque For Bolts
-SERVICE DATA
Gasoline Engine Trucks – Pneumatic
Gasoline Engine Lift Trucks – Cushion
-TESTING, ADJUSTING AND MEASURING
Adjust Ignition Timing
Adjust Spark Plug Gap
Adjust Valve Clearance
Adjust Fan Belt Tension
Measure Engine Cylinder Compression
Adjust The Parking Brake Lever
Measure Hydraulic Drift On Lift & Tilt Cylinders
Adjust The Accelerator Pedal
Throttle Position Sensor System
Accelerator Pedal Position Sensor
Check Brake Fluid
Measure Brake Stopping Distance (Braking Effect)
Adjust The Stop Lamp Switch
Adjust The Inching/Brake Pedal (Torqflow Trucks)
Check Torqflow Clutch Actuation Pressure
Check Torque Converter Stall Speed
Testing Specific Gravity Of Battery Electrolyte
Check Tires And Adjust Pneumatic Tire Pressure
Measuring Minimum Left And Right Turning Radius
Measure Hydraulic Control Valve Relief Pressure
-INSPECTION
Inspect Engine Starting Operation
Inspect Engine Running Condition
Inspect Air Cleaner Assembly
Inspect For Loose Cylinder Head Mounting Bolts & Re-Torque
Inspect Engine Mounts
Inspect The Engine Lubricating System
Inspect Engine Fuel System
Inspect LPG Vaporizer For Tar Buildup (Every Month)
Inspect The Blow-By Gas Recirculation System
Inspect Cooling System And Radiator
Inspect Charging System Wiring
Inspect LPG Vaporizer For Tar Buildup (Every Month)
Inspect The Blow-By Gas Recirculation System
Inspect Cooling System And Radiator
Inspect Charging System Wiring
Inspect Steering
Inspect Steering Wheel
Inspect The Power Steering System
Inspect Brake System Rods, Cables And Links
Inspect Brake Piping And Connections
Inspect Brake Master And Wheel Cylinders
Inspect Brake Shoes And Associated Parts
Inspect Brake Drums
Inspect Brake Backing Plates
Inspect Load Forks
Inspect Mast
Inspect Fork Carriage
Inspect Lift Chains
Inspect Chain Wheels
Inspect Attachments
Inspect Hydraulic Tank
Inspect Chassis And Attachment Piping
Inspect Hydraulic Pump
Inspect Lift Cylinder
Inspect Tilt Cylinders
Inspect Attachment Cylinders (If Equipped)
Inspect Lift Truck Chassis And Frame
Inspect Cab (If Equipped)
Inspect The Operator’s Seat
Inspect Equipment Used For Accessing The Lift Truck
Inspect Display Panel
Inspect Overhead Guard
Inspect Lights, Gauges And Warning Devices
Inspect Rear View Mirror And Reflectors
-MAINTENANCE OPERATIONS
Lubricant List
Change Engine Oil And Filter – Gasoline/Lp Engines
Differential Case
Torqflow Transmission Case
Change Oil In Hydraulic Tank
Replace The Fuel Filter
Clean And / Or Replacing Air Cleaner Element
-REMOVAL, DISASSEMBLY, ASSEMBLY, INSTALLATION
Overall Assembly Drawing
Weight Table – Component Assemblies And Parts
Engine
Transmission And Drive Axle
Install Torque Converter
Install Transmission And Drive Axle
Install Pedal Assembly & Brake Piping
Brake Master Cylinder
Bleed Air From Brake System Lines
Steering Axle
Steering Axle – Lubrication And Adjustments
Power Steering Valve (OSPC)
Power Steering Valve – Troubleshooting Chart
Power Steering Cylinder
Wheel Brake
Drive Axle
Differential
Adjust Ring Gear Backlash
Torqflow Transmission W/Torque Converter
Disassemble Torqflow Transmission
Torque Converter Disassembly / Assembly
Torqflow Transmission Disassembly / Assembly
Torqflow Transmission – Control Valve
Hydraulic Control Valve
Hydraulic Pump
Tilt Cylinder
Remove Mast
Install Mast
Lift Cylinder
Cylinder Seal Service Kits
Sideshifter
-MASTS
35/40/50/55/60D-MD Series 2-Stage Masts
30/35/40/50/55/60D-MS 2-Stage Masts
30/35/40/50/55/60D-MT 3-Stage Masts
-APPENDICES
Appendix 1 – Schematics
Appendix 2 – Hydraulic Circuit Diagram
Appendix 3 – Pedal Adjustment Diagram
Appendix 4 – Troubleshooting Diagram
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