Komatsu Dresser KDC614 Series Troubleshooting And Repair Manual Engine CEBD614TR1 manuals in PDF

Factory Troubleshooting And Repair Manual For Komatsu Dresser Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 483
Number: CEBM614TR1
Bookmarks: Yes

Model

Komatsu Dresser Engine
KDC614 Series

Contents

-INTRODUCTION
About the Manual
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
Generic Symbols
Glossary of Terms
How To Use This Manual
Illustrations
-ENGINE AND COMPONENT IDENTIFICATION
Engine Diagrams
Engine Identification
General Engine Specifications
-TROUBLESHOOTING LOGIC
Troubleshooting
Troubleshooting Symptoms Charts
-COOLING SYSTEM
Belt Tensioner – Replacement
Cooling System – Diagnosing Malfunctions
Cooling System – Flow Diagrams
Cooling System – General Information
Cooling System – Maintenance
Cooling System – Service Tools
Cooling System – Specifications
Drive Belt – Replacement
Fan Hub – Replacement
Fan Pulley – Replacement
Thermostat – Replacement
Water Pump – Replacement
-LUBRICATING OIL SYSTEM
Internal Engine Damage – Checking
Lubricating Oi Cooler Element and Gasket – Replacement
Lubricating Oi Dipstick – Calibration
Lubricating Oi Dipstick Tube – Replacement
Lubricating Oi Filter – Changing
Lubricating Oi Leaks (External) – Checking
Lubricating Oi Level – Checking
Lubricating Oi Pan – Draining
Lubricating Oi Pan – Filling
Lubricating Oi Pan, Suction Tube and Gasket – Replacement
Lubricating Oi Pressure Regulator, Valve and Spring – Replacement
Lubricating Oi Pump – Replacement
Lubricating Oi System – Diaanosing Malfunctions
Lubricating Oi System – Flow Diagram
Lubricating Oi System – General Information
Lubricating Oi System – Service Tools
Lubricating Oi System – Specifications
Lubricating Oi Temperature Thermostat – Replacement
-COMBUSTION AIR SYSTEM
Aftercooler and Gasket – Replacement
Air Crossover Tube – Replacement
Combustion Air System – Diagnosing Malfunctions
Combustion Air System Flow – General Information
Combustion Air System – Service Tools
Exhaust Manifold and Gaskets – Replacement
Intake Air and Exhaust System Specifications
Intake Manifold Cover and Gasket – Replacement
Turbocharger Boost Pressure Specifications
Turbocharger – Replacement
-COMPRESSED AIR SYSTEM
Air Compressor Carbon Buildup – Checking
Air Compressor Gasket Leaks – Checking
Air Compressor – Replacement
Air Governor and Compressor Valve – Checking
Air Governor – Checking
Compressed Air System Flow Diagrams
Compressed Air System General Information
Compressed Air System Specifications
-FUEL SYSTEM
AFC Tube – Replacement
Fuel Drain Manifold – Replacement
Fuel Filter Head Adapter – Replacement
Fuel Injection Pump – Replacement
Fuel Shutoff Solenoid – Replacement
Fuel System Components and Flow
Fuel System Diagnosing – Malfunctions
Fuel System – Service Tools
Fuel System Specifications
Fuel Transfer Pump – Replacement
High Pressure Fuel Lines – Replacement
Idle Speed – Adjustment
Injector – Replacement
Low Pressure Fuel Line – Replacement
-ELECTRICAL SYSTEM
Alternator – Replacement
Coolant Temperature Sensor – Replacement
Electrical System Description and Operation
Electrical System – Diagnosing Malfunctions
Electrical System – Service Tools
Engine Block and Coolant Heater (750 and 500 Wats) – Replacement
Lubricating Oil Pan Heater – Replacement
Lubricating Oil Pressure Switch – Replacement
Starting Motor – Replacement
-BASE ENGINE COMPONENTS
Base Engine Components – General Information
Base Engine Components – Service Tools
Camshaft Gear – Replacement
Camshaft – Replacement
Connecting Rod Bearings – Replacement
Connecting Rods – Replacement
Crankcase Breather Tube – Replacement
Crankshaft Gear – Replacement
Cup Plug – Replacement
Cylinder Head Pressure Test
Cylinder Head – Replacement
Cylinder Liners – Replacement
Engine Compression – Checking
Engine Dataplate – Replacement
Flywheel Housing – Replacement
Flywheel – Replacement
Flywheel Ring Gear – Replacement
Gear Cover – Replacement
Gear Housing – Replacement
Main and Thrust Bearings – Replacement
Pipe Plug – Replacement
Pistons and Rings – Replacement
Push Rod – Replacement
Rocker Lever Diagnosing – Malfunctions
Rocker Lever – Replacement
Seal, Front Crankshaft – Replacement
Seal, Rear Crankshaft – Replacement
Timing Pin Assembly – Installation
Valve Cover – Replacement
Valve Lash – Adjustment
Valve Tappet – Replacement
Vibration Damper – Replacement
Wear Sleeve, Front Crankshaft – Replacement
Wear Sleeve, Rear Crankshaft Seal – Replacement
-ENGINE TESTING
Blowby Measurement
Engine Run-In Procedure
Engine Testing – General Information
Engine Testing – General Specifications
Engine Testing – Service Tools
General Engine Test Procedures
-ENGINE COMPONENT SPECIFICATIONS
Capscrew Markings and Torque Values
Component Specifications and Torque Values
Drive Belt Tension
Newton-Meter to Foot-Pound Conversion Chart
Pipe Plug Torque Values
Specifications – General Information
Tap-Drill – U.S. > Customary & Metric
Weight and Measures – Conversion Factors
SERVICE LITERATURE

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