Komatsu EX50 Series FD100-8 To FD160E-8 Service Manual Forklift Truck SM228 manuals in PDF

Factory Shop Manual For Komatsu Forklift Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 344
Number: SM228 (may 2015)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Komatsu Forklift Truck
EX50 Series
FD100-8
FD115-8
FD135-8
FD150-8
FD160E-8

SN 7001 And Up

Contents

-GENERAL INFORMATION & SPECIFICATIONS
Specifications
Periodic Replacement Of Consumable Parts
Standard Tightening Torque
How To Use Loctite
-TESTING & ADJUSTING
Service Data
Depressurize Hydraulic System
Replace Engine Oil/Engine Oil Filter
Replace Fuel Filters
Clean Inside The Cooling System
Air Cleaner
Adjust Valve Clearance
Check Compression Pressure
Tighten Cylinder Head Mounting Bolts
Differential Case
Torqflow Transmission Case
Service Hydraulic Tank
Replace Brake Cooling Oil (Wet Disc Brake)
Measure Hydraulic Drift Of Lift And Tilt Cylinders
Adjust Brake/Inching Pedal (Hydraulic Drum Brake)
Adjust Brake/Inching Pedal (Wet Disc Brake)
Accumulator For Brake
Adjust Accelerator Pedal Operation
Adjust Parking Brake
Bleeding Air
Check Wear Of Brake Disc (Wet Disc Brake)
Adjust Steering Axle
Inspect The Air Conditioner (Option)
Inspect Battery
Oil And Greasing Chart
Lubricant List
-INSPECTION
General Locations
Weight Table
Inspection Checklist By Component
Removal And Installation Of Components
Removal And Installation Flow Chart
Mast
Powertrain
Brake System (Hydraulic Drum Brake)
Work Equipment Control Lever
-DISASSEMBLY AND ASSEMBLY
Torque Converter
Torqflow Transmission
Hydraulic Pumps
Drive Axle
Steering Axle
Parking Brake
Wheel Brake
Brake/Inching Pedal
Brake Valve
Power Steering Valve
Power Steering Valve
Lift Cylinder
Tilt Cylinder
Power Steering Cylinder
Control Valve
Mast
Table Of Special Tools
Table Of Special Tools For Power Steering Cylinder
-MAINTENANCE STANDARD
Engine And Electrical Parts
Accelerator Pedal
Speedometer Sensor (Option)
Location Of Switches And Sensors
Torque Converter
Torqflow Transmission
Transmission Control Valve
Drive Shaft
Differential
Final Drive
Rear Axle
Steering
Frame
Brake Pedal
Brake Valve
Front Brake
Parking Brake
Control Valve
Priority Valve
Lift Cylinder
Tilt Cylinder
Power Steering Cylinder
Work Equipment
-STRUCTURE AND FUNCTION
Powertrain Diagram
Torque Converter
Torqflow Transmission
Inching Valve
Automatic Transmission (Option)
Drive Axle – Hydraulic Drum Brake
Steering Axle
Steering System
Hydraulic Circuit Diagrams Of Steering System And Cylinder
Hydraulic Drum Brake
Wet Disc Brake
Hydraulic Pumps
Torque Converter Charging Pump
Lift Cylinder
Tilt Cylinder
Meter Panel
Hydraulic Circuit Diagrams
Electrical Circuit Diagrams
-TROUBLESHOOTING
Troubleshooting Tool And Failure Codes
Indicating Failure Code With Meter Panel
Table Of Troubleshooting Tool Failure Codes
Torque Converter Troubleshooting Table
Control Valve Troubleshooting Table
CONVERSION TABLES

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.