Factory Shop Manual For Komatsu Galeo Wheel Loader. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 897
Number: CEBM009601 (february 2002)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Komatsu Galeo Wheel Loader
WA450-5L
SN A36001 and up
WA480-5L
SN A37001 and up
Contents
-FOREWORD
Safety
General
How To Read The Shop Manual
Hoisting Instructions
Coating Materials
Standard Tightening Torque
Electric Wire Code
Conversion Tables
-GENERAL
Specifications
Weight Table
Fuel, Coolant And Lubricants
-STRUCTURE AND FUNCTION
Radiator, Oil Cooler
Engine Mount, Transmission Mount
Powertrain
Powertrain System Diagram
Drive Shaft (Propeller Shaft)
Torque Converter, Transmission Piping
Torque Converter
Transmission
Transmission Control Valve
Axle
Differential
Final Drive
Axle Mounting. Center Hinge Pin
Steering Piping
Steering Column, Orbit-Roll
Steering Valve
Orbit-Roll Valve
Stop Valve
Steering Pump, Switch Pump
Emergency Steering Pump (Optional)
Emergency Steering Motor (Optional)
Steering Cylinder
Joystick Steering Lever (Optional)
Steering Switch Valve (Optional)
Brake Piping
Brake Valve
Charge Valve
Accumulator (For Brake)
Slack Adjuster
Brake
Parking Brake Control
Parking Brake
Parking Brake Solenoid Valve
Parking Brake Emergency Release Valve
Hydraulic Piping
Work Equipment Control Lever
Hydraulic Tank
Torque Converter Charging, Work Equipment And PPC Pumps
PPC Relief Valve
Travel Damper Valve
Work Equipment Control Valve
PPC Valve
Cooling Fan Motor
Cooling Fan Motor Drive Pump
Work Equipment Linkage
Bucket
Bucket Positioner. Lift Arm Kick-Out
Work Equipment Cylinder
Cab
Air Conditioner
Machine Monitoring System
Machine Monitor
Transmission Control System
Transmission Controller
Electric Transmission Control
Kick Down Hold Switch
Engine Starting Circuit
Engine Stop Circuit
Parking Brake Circuit
Turn Signal, Hazard Lamp Circuit
Backup Lamp, Stop Lamp Circuit
Small Lamp. Head Lamp Circuit
Working Lamp Circuit
Horn Circuit
Windshield Wiper/Window Washer Circuit
Sensors
-TESTING. ADJUSTING AND TROUBLESHOOTING
Standard Value Table For Engine
Standard Value Table For Chassis
Engine Components
Adjusting Accelerator Pedal
Adjusting Transmission Speed Sensor
Power Train Oil Pressure
Flushing
Transmission Valve Fails
Steering Control
Steering Oil Pressure
Brake System
Accumulator Charge Pressure
Ppc Oil Pressure
Work Equipment Hydraulic Pressure
Bucket Positioner
Lift Arm Kick-Out
Proximity Switch Actuation
Adjusting Machine Monitor
Load Meter
Bleeding Air
Releasing Remaining Pressure
Handling Controller High-Voltage Circuit
Troubleshooting General
Troubleshooting Machine Monitor
Troubleshooting Of Engine Control System (Eng Mode)
Troubleshooting Of Transmission Controller System (TM Mode)
Troubleshooting Machine Monitor Panel System (Mon Mode)
Troubleshooting For Hydraulic And Mechanical System (H Mode)
Troubleshooting Of Chassis Electrical System (E Mode)
-OTHERS
Hydraulic Circuit Diagram For Powertrain
Hydraulic Circuit Diagram For Power Train-FOREWORD
Safety
General
How To Read The Shop Manual
Hoisting Instructions
Coating Materials
Standard Tightening Torque
Electric Wire Code
Conversion Tables
-GENERAL
Specifications
Weight Table
Fuel, Coolant And Lubricants
-STRUCTURE AND FUNCTION
Radiator, Oil Cooler
Engine Mount, Transmission Mount
Powertrain
Powertrain System Diagram
Drive Shaft (Propeller Shaft)
Torque Converter, Transmission Piping
Torque Converter
Transmission
Transmission Control Valve
Axle
Differential
Final Drive
Axle Mounting. Center Hinge Pin
Steering Piping
Steering Column, Orbit-Roll
Steering Valve
Orbit-Roll Valve
Stop Valve
Steering Pump, Switch Pump
Emergency Steering Pump (Optional)
Emergency Steering Motor (Optional)
Steering Cylinder
Joystick Steering Lever (Optional)
Steering Switch Valve (Optional)
Brake Piping
Brake Valve
Charge Valve
Accumulator (For Brake)
Slack Adjuster
Brake
Parking Brake Control
Parking Brake
Parking Brake Solenoid Valve
Parking Brake Emergency Release Valve
Hydraulic Piping
Work Equipment Control Lever
Hydraulic Tank
Torque Converter Charging, Work Equipment And PPC Pumps
PPC Relief Valve
Travel Damper Valve
Work Equipment Control Valve
PPC Valve
Cooling Fan Motor
Cooling Fan Motor Drive Pump
Work Equipment Linkage
Bucket
Bucket Positioner. Lift Arm Kick-Out
Work Equipment Cylinder
Cab
Air Conditioner
Machine Monitoring System
Machine Monitor
Transmission Control System
Transmission Controller
Electric Transmission Control
Kick Down Hold Switch
Engine Starting Circuit
Engine Stop Circuit
Parking Brake Circuit
Turn Signal, Hazard Lamp Circuit
Backup Lamp, Stop Lamp Circuit
Small Lamp. Head Lamp Circuit
Working Lamp Circuit
Horn Circuit
Windshield Wiper/Window Washer Circuit
Sensors
-TESTING. ADJUSTING AND TROUBLESHOOTING
Standard Value Table For Engine
Standard Value Table For Chassis
Engine Components
Adjusting Accelerator Pedal
Adjusting Transmission Speed Sensor
Power Train Oil Pressure
Flushing
Transmission Valve Fails
Steering Control
Steering Oil Pressure
Brake System
Accumulator Charge Pressure
Ppc Oil Pressure
Work Equipment Hydraulic Pressure
Bucket Positioner
Lift Arm Kick-Out
Proximity Switch Actuation
Adjusting Machine Monitor
Load Meter
Bleeding Air
Releasing Remaining Pressure
Handling Controller High-Voltage Circuit
Troubleshooting General
Troubleshooting Machine Monitor
Troubleshooting Of Engine Control System (Eng Mode)
Troubleshooting Of Transmission Controller System (TM Mode)
Troubleshooting Machine Monitor Panel System (Mon Mode)
Troubleshooting For Hydraulic And Mechanical System (H Mode)
Troubleshooting Of Chassis Electrical System (E Mode)
-OTHERS
Hydraulic Circuit Diagram For Powertrain
Hydraulic Circuit Diagram For Power Train
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