Factory Field Assembly Instructions For Komatsu Wheel Loader.
Format: PDF
Language: English
Pages: 239
Number: GEN00106-01
Bookmarks: Yes
Searchable: Yes
Model
Komatsu Wheel Loader
WA1200-6
SN 60001 And Up
Contents
DIVIDING PROCESS OVERVIEW (MAJOR COMPONENTS ALONE)
PRINCIPAL COMPONENT DIMENSION TABLE
IRON SHEET CURING DIAGRAM
WORK SPACE LAYOUT
SCHEDULE TABLE FOR FIELD ASSEMBLY
LIST OF EQUIPMENT, JIGS AND TOOLS
LIST OF SUBSIDIARY MATERIALS
-ASSEMBLY PROCEDURE
Oil, Grease And Coolant
Oil And Coolant Capacity
Installation Of General Assembling
Setting The Axle In Place And Assembling The Support
Setting The Bare Machine In Place
Installation Of Rear Axle
Installation Of Rear Wheel And Tire Assembly
Joining Front And Rear Frames (Upper)
Joining Front And Rear Frames (Lower)
Front Frame And Rear Frame Joining Procedure
Tightening Center Hinge Bolt To Specified Torque
Connecting The Frame Lock Bar Plate (Front Frame Side)
Installation Of Steering Pin
Installation Of Front Axle
Installation Of Wheel And Tire Assembly
Connecting The Front Drive Shaft-Assembly Procedure (Front Axle Between Center Support)
Installation Of Center Drive Shaft(Center Support Between Transmission )
Installation Of Rear Drive Shaft(Transmission Between Rear Axle)
Installation Procedure Of Power Train Guard
Reinstallation Of Rear Drive Shaft Guard
Connecting The Pipes
Connecting The Auto Greasing Pipe
Connection Of Rear Axle Piping
Connection Of Front Axle Piping
Preparation For Installing Fuel Tank And Bumper Assembly
Assembling The Fuel Tank And Bumper Assembly
Connecting The Fuel Level Sensor
Installation Of Fuel Filter And Bypass Filter Cover
Connecting The Fuel Pipe
Installation Of Floor And Cab Assembly
Connecting The AJSS Linkage Rod (Bracket On Front Frame)
Connection And Fixing Of Wiring Harness Under Floor
Fixing Of Hoses Under Cab
Connection The Hose Under Cab
Installation Of Radio Antenna
Installation Of ROPS Canopy
Fixing Of Air Conditioner Drain Hose
Connecting And Fixing The Air Conditioner Drain Piping Under Floor
Installation Of Battery Box
Connecting The Battery Box Pipe
Installation Of Battery Support
Fixing Of Battery Support Pipe
Reinstall The Battery Step
Fixing And Connecting The Circuit Breaker Pipe
Installation Of Center Floor Cover
Installation Of Platform Support
Installation Of Shuttle Valve Line Block Assembly
Installation Of Brake Cooler Tube
Connecting The Brake Cooler And Torque Converter Cooler Hose
Installation Of Washer Tank Assembly
Connecting And Fixing Washer Tank Hose Piping
Connecting And Fixing Remote Grease Hoses
Installation Of Air Conditioner Capacitor
Connection Of Wiring And Piping For Air Conditioner Capacitor Assembly
Connecting The Heater Hose Piping
Fixing Of Rear Wiring Harness Of Air Conditioner Capacitor Assembly
Installation Of Air Conditioner Capacitor Assembly Cover
Installation Of Air Conditioner Capacitor Cover
Connection Of Air-Cooled Brake Cooler Assembly
Connection Of Air-Cooled Brake Cooler Assembly Piping
Installation Of Hydraulic Tank Assembly
Connecting The Hydraulic Tank Assembly Piping
Connecting And Fixing Hydraulic Tank Assembly Piping
Connection Of Breather Line Block Piping
Installation Of Brake Oil Tank Assembly
Fixing Of Brake Oil Tank Assembly Drain Hose
Connecting The Brake Oil Tank Hose
Connecting And Fixing Brake Oil Tank Wiring Harness
Installation Of Left Floor Cover
Assembling The Right Floor Cover
Assembling The Center Floor Cover – 2
Connecting The Engine Drain Tube
Installation Of Hydraulic Breather Box, Pipe Connection And Fixing
Installation Of Air Conditioner Hose
Installation Of Auto Grease Pump
Installation Of Auto Grease Pump Pressure Switch
Fixing And Connecting The Auto Grease Pump Pipe
Installation Of Auto Grease Pump Pressure Switch
Connecting And Fixing Auto Grease Pump Wiring Harness
Installation Of Auto Grease Pump Cover
Fixing Of Auto Grease Pump Piping
Installation Of Duct Over Bulkhead Assembly
Installation Of Air Cleaner Assembly
Connecting The Piping Between Air Cleaner And Overduct
Connecting The Air Intake Tube
Connecting And Fixing Air Cleaner Piping
Connecting The Hoses Between Air Cleaner And Muffler
Connecting The Piping Air Cleaner And Under Duct
Fixing Of Air Cleaner Assembly Hood Piping
Installation Of Air Cleaner Assembly
Fixing Of Air Cleaner Piping (Top Hood)
Fixing Of Air Cleaner And Duct Piping (Top Hood)
Installation Of Left Engine Side Cover
Installation Of Right Engine Side Cover
Installation Of Hydraulic Tank Emergency Ladder
Installation Of Steps For Checking Engine
Installation Of Rear Bumper Handrails
Installation Of Bumper Step
Installation Of Bumper Steps And Bracket
Installation Of Hood Handrail
Installation Of Side Work Lamp
Installation Of Muffler Pipe
Installation Of Floor Skirt
Installation Of Left Platform Under Cover
Installation Of Floor Support Cover
Installation Of J Right And Left Floor Frame
Installation Of Right And Left Floor Cover
Installation Of Front Floor Cover
Installation Of Platform Cover
Installation Of Front Service Step And Handrails
Installation Of Rear Service Step Grips
Installation Of Left Rear Side Floor
Installation Of Left Rear Ladder
Installation Of Left Rear Ladder Cover
Installation Of Left Rear Ladder Handrail
Installation Of Front Light Support And Connecting The Wiring Harness
Installation Of Front Fender
Installation Of Left Front Fender Handrail
Installation Of Left Front Fender Handrail
Installation Of Right Front Fender Handrail
Installation Of Rear Under Mirror
Installation Of Left Floor Frame Handrail
Installation Of Right Floor Frame Handrail
Installation Of Floor Frame Rearview Mirror
Installation Of Handrail Pipe
Installation Of Bumper Handrail
Installation Of Floor Mat
Installation Of Rear Combination Lamp
Installation Of Yellow Rotary Lamp (Yellow Rotary Lamp: If Equipment)
Precautions For Piping Air Conditioner
Refueling And Water Supply
Adding Hydraulic Oil
Install And Adjustment Procedure Of Mirror
Adjustment Procedure For Under Mirror
Neutral Adjustment Of AJSS
Procedure Of Bleeding Air From Piston Pump
Adjustment Procedure For Joystick Stopper Bolt
Adjustment Of Belt Tension / Precaution And Checking Quantity Refrigerant
Connecting The Battery Box Ground
Connecting The Battery Box Pipe
Starting Engine
Adding Brake Oil And Brake Cooling Oil And Bleeding Air
Procedure For Supplying Transmission Oil For First Time And Bleeding Air From Transmission Circuit
Procedure Of Adding Oil And Adjusting Oil Level
Bleeding Air From Auto Grease Line
Installation Of Boom And Bell Crank Assembly
Installation Of Lift Cylinder (Lift Armside)
Installation Of Dump Cylinder And Bell Crank Assembly
Installation Of Tooth
Installation Of Bucket Assembly
Adjustment Procedure For Shim On Work Equipment Pin
Assembly Procedure For Lubricated Pin
Adjusting Bucket Positioner
Initialization And Adjustment Procedure For Boom Angle Sensor
Running – In
Initialization Of Multi-Monitor
APPENDIX: ADJUSTMENT PROCEDURE FOR SHIM
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