Factory Operation And Maintenance Manual For Komatsu Backhoe Loader. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 338; 340
Number: WENAM00080 (february 2016); WENAM00081 (july 2016)
Bookmarks: Yes
Searchable: Yes
Model
Komatsu Backhoe Loader
WB97R-5E0
SN F90001 And Up
Contents
FOREWORD
SAFETY INFORMATION
-SAFETY LABELS
Safety Labels Using Pictogram
-NOISE
Noise Outside The Cab
Noise Inside The Cab
Vibrations To Which The Operator Is Subjected
Guide When Working In Areas Where Air Pollution
-INTRODUCTION
Intended Uses
Demolition Work
Improper Or Unauthorized Use
Main Characteristics
Positions And Directions Of The Machine
-PRODUCT IDENTIFICATION
Machine Identification Number (Pin)
Machine Identification Plate And Product Identification Number (PIN)
Machine Serial Number Plate
Engine Serial Number And Exhaust Gas Emission Plate
Front Axle Serial Number
Rear Axle Serial Number
Transmission Serial Number
Cab Serial Number
TABLE TO ENTER SERIAL NO AND DISTRIBUTOR
-SAFETY PLATES
Position Of The Safety Plates
Pictograms And Relevant Meanings
-GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
Precautions Before Starting Operation
Preparations For Safe Operation
Fire Prevention
Precautions When Getting On Or Off Machine
Do Not Get Caught In Work Equipment
Falling Objects, Flying Objects And Intruding Objects Prevention
Cautions Related To ROPS
Unauthorized Modifications
Precautions Related To Attachments And Options
Precautions Related To Cab Glass
Precautions When Running Engine Inside Building
-PRECAUTIONS FOR OPERATION
Precautions For Jobsite
-STARTING THE ENGINE
Use Warning Tags
Checks And Adjustment Before Starting Engine
When Starting Engine
In Cold Areas
Start Engine With Booster Cables
Operation
Transport
Lifting Objects With Lifting Device (Optional Equipment)
-PRECAUTIONS FOR MAINTENANCE
Precautions Before Starting Inspection And Maintenance
Precautions For Inspection And Maintenance
FINAL DISPOSAL OF THE MACHINE
-GENERAL VIEW OF MACHINE
Front General View
Backhoe General View
Cab Inside General View
-EXPLANATION OF COMPONENTS
Instruments And Controls
Push Buttons On The Front Loader Control Lever
Cab Switches And Electric Accessories
Machine Controls
Adjusting The Controls
-FUSES AND RELAYS
Central Unit Fuses – Relays And Engine Line
Ventilation, Heating And Air Conditioning Fuses And Relays
Fuses And Relays
-GUARDS, CAB AND DRIVER S SEAT
Engine Hood
Cab
Ventilation And Heating
Air Conditioner
Seat
Safety Belt
Fire Extinguisher
First Aid Kit
Technical Documentation
Storage Compartment
-SAFETY LOCKS
Front Loader Locks
Backhoe Locks
REFUELLING PUMP
-KOMTRAX SYSTEM
General Precautions
-USE OF THE MACHINE
Checks To Be Carried Out Before Starting The Engine
Starting The Engine
Warming The Engine
Heating The Hydraulic Oil
Running-In
How To Move The Machine
-PARKING THE MACHINE
Parking On Level Ground
Parking On Slopes
STOPPING THE ENGINE
-TRANSPORTATION
Precautions For Transporting Machine
Select Transportation Method
Precautions For Loading And Unloading With Trailer
Procedures For Loading And Securing Machine On The Trailer
-USING THE MACHINE IN COLD WEATHER
Precautions To Be Taken In The Cold Season
Other Precautions
Precautions To Be Taken At The End Of Work
PRECAUTIONS TO BE TAKEN AT THE END OF THE WINTER
-USING THE MACHINE AS A LOADER
Bucket Position Indicator
Organizing The Work Area
Changing The Standard Front Bucket
-USING THE MACHINE AS AN EXCAVATOR
Positioning The Bucket According To The Work That Must Be Carried Out
Positioning The Machine For Digging Operations
Digging Method
Lifting Loads With Equipment
Changing The Backhoe Bucket
-LONG PERIODS OF INACTIVITY
Preparing The Machine
Preparing The Engine
Maintenance During A Period Of Inactivity
Restarting The Engine
After The Period Of Inactivity
Ambient Temperature Range For Operation And Long Term Storage
-TROUBLESHOOTING
How To Remove The Machine
After The Fuel Has Run Out
If The Battery Is Down
-OTHER TROUBLES
Electrical Circuit
Hydraulic System
Articulation Greasing
Converter
Engine
-RULES FOR MAINTENANCE
Service Meter Reading
Komatsu Genuine Replacement Parts
Komatsu Genuine Lubricants
Always Use Clean Washer Fluid
Fresh And Clean Lubricants
Check Drained Oil And Used Filter
Caution For Refilling Oil Or Fuel
Welding Instructions
Do Not Drop Things Inside Machine
Dusty Jobsites
Avoid Mixing Oil
Locking Inspection Covers
Bleed Air From Hydraulic Circuit
Precautions When Installing Hydraulic Hoses
Checks After Inspection And Maintenance
Fuel And Lubricants To Match The Ambient Temperature
Close Engine Hood Securely
-OUTLINE OF MAINTENANCE
Handling Oil, Fuel, Coolant, And Performing Oil Clinic
Handling Electrical Components
-DRIVING TORQUES
Standard Driving Torques For Screws And Nuts
Specific Driving Torques For Screws And Nuts
Standard Driving Torques For Hoses With Orfs
-MAINTENANCE PLAN
Maintenance Plan
-MAINTENANCE PROCEDURES
When Required
Maintenance Intervals In Case Of Use Of The Hydraulic Breaker
Maintenance Interval According To Fuel Used
Checks To Be Carried Out Before Starting The Engine
Maintenance Every 10 Hours Of Operation
Maintenance After The First 50 Hours Of Operation
Maintenance Every 50 Hours Of Operation
Maintenance Every 125 Hours Of Operation
Maintenance After The First 250 Hours Of Operation
Maintenance Every 250 Hours Of Operation
Maintenance After The First 500 Hours Of Operation
Maintenance Every 500 Hours Of Operation
Maintenance Every 1000 Hours Of Operation
Maintenance Every 2000 Hours Of Operation
Maintenance Every 3000 Hours Of Operation
Maintenance Every 4000 Hours Of Operation
END OF SERVICE LIFE
-SPECIFICATIONS
Overall Dimensions
Technical Characteristics
Working Ranges
Lifting Capacities
-AUTHORIZED OPTIONAL EQUIPMENT
Precautions Regarding Safety
Precautions Regarding The Installation Of Equipment
-SPECIFICATIONS
Arm-Pin Information
Attachment Guide
-FRONT EQUIPMENT QUICK COUPLING DEVICES
Manual Quick Coupling
Hydraulic Quick Coupling For Standard Bucket
Hydraulic Quick Coupling For 4In1 Bucket And Optional Equipment
-PALLET FORKS
Lifting Capacities (Pallet Forks)
Description
Using The Forks
Maintenance
-4 IN 1 BUCKET
Description And Controls
Installing The 4In1 Bucket
Using The 4In1 Bucket
Maintenance
-FORKS FOR PALLET ON BUCKET 4 IN 1
Description
Lifting Capacity (Forks For On Bucket 4 In 1)
Using The Forks
Preparing The Pallet Forks For Use
Removing The Forks
Installing The Forks
Maintenance
-BACKHOE TELESCOPIC ARM
Description And Control
Safety Devices
Using The Telescopic Arm
Maintenance
TELESCOPIC BOOM WITH PRE-INSTALLATION FOR HYDRAULIC BREAKER AND OPTIONAL TOOLS
-CONFIGURATION FOR THE INSTALLATION OF THE HYDRAULIC BREAKER
Description And Control
Use Of The Hydraulic Breaker And Rules To Be Observed
Installing And Removing The Hydraulic Breaker
-CONFIGURATION FOR THE USE OF OPTIONAL EQUIPMENT WITH UNIDIRECTIONAL OIL FLOW
Description And Control
Installing And Connecting The Equipment
Maintenance
-CONFIGURATION FOR THE USE OF THE HAND HYDRAULIC HAMMER
Description And Control
Installing And Removing The Hand Hammer
-LOAD STABILIZER SYSTEM (LSS)
Load Stabilizer System (LSS) Accumulator
-REAR EQUIPMENT MECHANICAL QUICK COUPLING DEVICE
Equipment Coupling And Release Procedure
-HYDRAULIC QUICK COUPLER OF THE REAR EQUIPMENT
Safety Devices
Quick Coupler To Backhoe Loader Connection
Control
Adjusting The Quick Coupler Operating Pressure
Quick Release Coupling Hydraulic Connections
Equipment Coupling And Release Procedure
Maintenance
-PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
Defined Life Parts List
Safety Related Parts
Parts Subject To Wear That Periodically Need Changing
RECOMMENDED FUEL, COOLANT AND LUBRICANT
-LUBRICATION
Lubrication Diagram
Lubrication Diagram (4In1 Bucket And Pallet Forks)
Lubrication Diagram (Front Bucket Quick Couplings)
Lubrication Diagram (For Telescopic Boom)
-FUEL AND LUBRICANTS
Homologated Synthetic Biodegradable Lubricants “HEES”
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
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