Factory Service Manual For Mitsubishi Forklift Chassis And Mast. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF (ZIP. File)
Language: English
Pages: 623
Number: 99799-52100 (issued 2020)
Bookmarks: No
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Mitsubishi Forklift Chassis And Mast
FC/LC
FD100N2
SN AF15F-00011-09999
FD120N2
SN AF15F-00011-09999
FD135N2
SN AF15F-00011-09999
FD150AN2
SN AF24D-00011-09999
FD160AN2
SN AF39B-00011-09999
For use with 1204F Diesel Engine Service Manual
Contents
Mast_Tilting_Angles
Hydraulic_Diagram
Mitsubishi_FD100N2_To_FD160AN2_Service_Manual_Forklift_99799-52100.pdf
Service Manual Contents:
-GENERAL INFORMATION
Model View
Applicable Forklift Truck Models
Serial Number Locations
Dimensions (Chassis)
Dimensions (Mast)
Performance
Mast Performance and Capacity
-COOLING SYSTEM
Specifications
Structure
Removing Cooling System
Inspecting and Adjusting Radiator and Intercooler
Installing Cooling System
Troubleshooting
Service Data
-ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery and Maintenance
Meter Panel
Wire Color
Troubleshooting
-CONTROLLERS
Outline
Service Tool Functions
Diagnostic Code List
Troubleshooting
-POWER TRAIN
Specifications
Components of Power Train, Intake System, and Exhaust System
Structure
Reduction Ratio
Removing and Installing Engine and Transmission Unit
Installing Engine and Transmission Unit
-3-SPEED POWERSHIFT TRANSMISSION
Specifications
Structure
Removing Transmission
Installing Transmission
Disassembling Torque Converter
Inspecting and Repairing Torque Converter
Assembling Torque Converter
Disassembling Transmission
Inspecting and Repairing Transmission
Assembling Transmission
Disassembling Control Valve
Inspecting and Repairing Control Valve
Assembling Control Valve
Disassembling Main Regulator Valve
Inspecting and Repairing Main Regulator Valve
Assembling Main Regulator Valve
Adjustment
Troubleshooting
Service Data
-FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential
Installing Front Axle and Reduction Differential
Removing Reduction Differential
Installing Reduction Differential
Disassembling Hub Reduction (Dry Brakes)
Inspecting and Repairing Hub Reduction (Dry Brakes)
Disassembling Hub Reduction (Wet Disk Brakes)
Inspecting and Repairing Hub Reduction (Wet Disk Brakes)
Assembling Reduction Differential
Disassembling Reduction Differential
Troubleshooting
Service Data
-REAR AXLE
Specifications
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Assembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Assembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
-BRAKE SYSTEM
Specifications
Brake Components
Structure
Removing Wheel Brake
Installing Wheel Brake
Disassembling Wheel Brake (Dry Brakes)
Inspecting and Repairing Wheel Brake (Dry Brakes)
Assembling Wheel Brake (Dry Brakes)
Disassembling Wheel Cylinder (Dry Brakes)
Inspecting and Repairing Wheel Cylinder (Dry Brakes)
Assembling Wheel Cylinder
Disassembling Air Master (Dry Brakes)
Assembling Air Master (Dry Brakes)
Disassembling Booster (Wet Disk Brakes)
Assembling Booster (Dry Brakes)
Disassembling Parking Brake
Inspecting and Repairing Parking Brake
Assembling Parking Brake
Disassembling Brake Control Valve
Assembling Brake Control Valve
Disassembling Air Dryer
Inspecting and Repairing Air Dryer
Assembling Air Dryer
Adjusting and Testing Actuation
Troubleshooting
Service Data
-STEERING SYSTEM
Specifications
Structure
Removing and Installing Steering Valve Piping
Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
Disassembling Steering Valve
Assembling Steering Valve
Troubleshooting
Service Data
-HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve
Removing Lift Cylinders
Installing Lift Cylinders
Removing Tilt Cylinders
Removing Gear Pump
Disassembling Gear Pump
Inspecting and Repairing Gear Pump
Assembling Gear Pump
Installing Gear Pump
Disassembling Priority Valve
Assembling Priority Valve
Disassembling and Assembling Control Valve
Disassembling Flow Regulator Valve
Inspecting and Repairing Flow Regulator Valve
Assembling Flow Regulator Valve
Disassembling Lift Cylinder
Inspecting Lift Cylinder
Assembling Lift Cylinders
Disassembling Tilt Cylinder
Inspecting and Repairing Tilt Cylinder
Assembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Drift Test
Troubleshooting
Service Data
-MAST AND FORKS
Specifications
Structure
Removing Mast and Lift Bracket
Disassembling Mast Assembly
Inspecting and Repairing Mast Assembly
Assembling Mast Assembly
Adjusting Mast Assembly
Troubleshooting
Service Data
-SIDE SHIFTER
Applicable Attachment Models
Specifications
Structure
Removing Main Roller and Side Roller From Lift Bracket
Adjusting Lift Bracket Clearance
Installing Main Roller and Side Roller
Disassembling Side Shifter Cylinder
Assembling Side Shifter Cylinder
Inspecting and Adjusting Side Shifter Cylinder
Troubleshooting
-FORK POSITIONER
Applicable Attachment Models
Specifications
Structure
Removing Main Roller and Side Roller From Lift Bracket
Adjusting Lift Bracket Clearance
Installing Main Roller and Side Roller
Troubleshooting
-SERVICE DATA
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Schedule
Weight of Maior Devices
Special Tools
-HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
Abbreviation
-CIRCUIT DIAGRAM
Circuit Diagram for 1204F Engine Model
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