Factory Service Manual For Mitsubishi Forklift Chassis And Mast. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 598
Number: 99739-7D110
Searchable: Yes
Wiring Diagrams: Yes
Model
Mitsubishi Forklift Chassis And Mast
FGC35K
SN AF87B-10011-19999
FGC40K
SN AF87B-10011-19999
FGC45K
SN AF87B-10011-19999
FGC55K
SN AF88B-10011-19999
FGC60K
SN AF89B-10011-19999
FGC70K
SN AF89B-10011-19999
For use with PSI 4X LPG Engine Service Manual
Contents
Mitsubishi_FGC35K_To_FGC70K_Service_Manual_Forklift_Chassis_And_Mast_99739-7D110.pdf
Mast_Tilting_Angles.pdf
How_To_Use_A_Pick_List_ES.pdf
How_To_Use_A_Pick_List.pdf
How_To_Locate_Fluid_Capacities_ES.pdf
How_To_Locate_Fluid_Capacities.pdf
How_To_Determine_Correct_Mast_Rails_Lift_Cylinders_and_Mast_Hosing.pdf
Diagnostic_Trouble_Error_Codes.pdf
Abbreviations_And_Acronyms.pdf
Service Manual Contents:
-GENERAL INFORMATION
Model View
Applicable Truck Models
Serial Number Locations
Chassis and Mast Model Identification
Dimensions
Specifications
Performance
-COOLING SYSTEM
Structure
Removal and Installation
-ELECTRICAL SYSTEM
Electrical Components and Wiring Outline
Console Box
Meter Panel
Switch Box
Main Electrical Components
Mast Interlock System
Driving Interlock System
Neutral System
Battery and Maintenance
Wire Control
Troubleshooting
Diagnostic Trouble Codes
-POWER TRAIN
Specifications
Stincture (3.5 to 5.5 Ton)
Stmctnre (6.0 to 7.0 Ton)
Removing Engine
Installing Engine
Removing Transmission and Reduction Differential
Installing Transmission and Reduction Differential
Service Data
Fuel System
Exhaust System
-POWERSHIFT TRANSMISSION
Specifications
Structure
Removal and Installation
Disassembling Torque Converter
After Disassembling Torque Converter
Assembling Torque Converter
Disassembling Transmission
Inspection and Repair After Disassembling Transmission
Assembling Forward-Reverse Clutch Shaft Subassembly
Assembling Forward-Reverse Clutch Shaft (1st Shaft)
Assembling Output Shaft (4th Shaft)
Assembling Countershaft (3rd Shaft)
Assembling Pump Body Assembly
Assembling Control Valve and Strainer
Disassembling Control Valve
After Disassembling Control Valve
Assembling Control Valve
Adjustment
Specifications
Structure
Disassembling Transmission
After Disassembling Transmission
Assembling Transmission
Assembling Control Valve and Side Cover
Disassembling Solenoid Valve
After Disassembling Solenoid Valve
Assembling Solenoid Valve
Adjustment
Troubleshooting
Service Data
-FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Tire
Installing Front Tire
Removing Front Axle Assembly
Installing Front Axle Assembly
Removing and Installing Reduction and Differential
Disassembling Axle Shaft and Hub
Inspection and Repair After Disassembling Axle Shaft and Hub
Assembling Axle Shaft and Hub
Disassembling Reduction Differential
Inspection and Repair After Disassembling Reduction Differential
Assembling Reduction Differential
Adjustment
Troubleshooting
Service Data
-REAR AXLE
Specifications
Structure
Removing Rear Tires
Installing Rear Tires
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Assembling Rear Axle Assembly
Disassembling Steering Cylinder
Inspection and Repair After Disassembling Steering Cylinder
Assembling Steering Cylinder
Adjustment
Troubleshooting
Service Data
-BRAKE SYSTEM
Specifications
Structure
Disassembling Master Cylinder
Inspection and Repair After Disassembling Master Cylinder
Assembling Master Cylinder
Disassembling Wheel Cylinder
Inspection and Repair After Disassembling Wheel Cylinder
Assembling Wheel Cylinder
Disassembling Wheel Brake
Inspection and Repair After Disassembling Wheel Brake
Assembling Wheel Brake
Inspecting and Repairing Parking Brake Lever
Adjustment
Troublesliootin
Service Data
-STEERING SYSTEM
Specifications
Structure
Removing Tilt Steering and Steering Control Valve Assembly
Installing Tilt Steering and Steering Control Valve Assembly
Inspection After Installing Tilt Steering and Steering Control Valve Assembly
Disassembling Steering Control Valve
Inspection and Repair After Disassembling Steering Control Valve
Assembling Steering Control Valve
Troubleshootin
Service Data
-HYDRAULIC SYSTEM
Specifications
Structure
Removing Gear Pump
Removing Control Valve
Removing Lift Cylinders (Simplex Mast)
Installing Lift Cylinders (Simplex Mast)
Removing Lift Cylinders (Duplex and Triplex Mast)
Installing Lift Cylinders (Duplex and Triplex Mast”)
Removing Tilt Cylinders
Disassembling Gear Pump
Inspection After Disassembling Gear Pump
Assembling Gear Pump
Inspection After Disassembling Control Valve
Assembling Control Valve
Disassembling Lift Cylinders (Simplex Mast)
Inspection After Disassembling Lift Cylinders (Simplex Mast)
Assembling Lift Cylinders (Simplex Mast)
Disassembling Lift Cylinders (Duplex and Triplex Masts)
Inspection After Disassembling Lift Cylinders (Duplex and Triplex Masts)
Assembling Lift Cylinders (Duplex and Triplex Masts)
Disassembling Lift Cylinders (Triplex Masts)
Inspection After Disassembling Lift Cylinders (Triplex Masts)
Assembling Lift Cylinders (Triplex Masts)
Disassembling Tilt Cylinders
Inspection After Disassembling Tilt Cylinders
Assembling Tilt Cylinders
Disassembling Flow Regulator Valve
Inspection After Disassembling Flow Regulator Valve
Assembling Flow Regulator Valve
Inspection After Disassembling Flow Regulator Valve
Assembling Flow Regulator Valve
Inspection and Adjustment
Hydraulic Circuit Diagram
Troubleshooting
Service Data
First Lift Cylinders (Duplex Mast. Triplex Mast First Cylinder)
Second Lift Cylinders (Triplex Mast)
Tilt Cylinders
-MAST AND FORKS
Simplex Mast
Duplex Mast
Triplex Mast
-SERVICE DATA
General
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Schedule
Special Tools
High Flow Twin Line Hose Damage
-OPTIONS
Ground Speed Control or Travel Speed Limit Option
-HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
Abbreviation
-CIRCUIT DIAGRAM
Circuit Diagram
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