Factory Service Manual For New Holland E135BSR Hydraulic Excavator; Mitsubishi D04FR-TAA Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 1085
Number: 84396007A
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
New Holland Crawler Excavator
E135BSR
ROPS
Tier III
Mitsubishi Diesel Engine
D04FR-TAA
Contents
1.NEW HILLAND 135BSR SERVICE MANUAL CRAWLER EXCAVATOR.
2.MITSUBISHI D04FR-TAA DIESEL ENGINE.
1.NEW HILLAND 135BSR SERVICE MANUAL CRAWLER EXCAVATOR.
-OUTLINE
General Precautions For Making Repairs
International Unit System
-SPECIFICATIONS
Name Of Components
General Dimensions
Weight Of Components
Transportation
Specifications And Performance
Type Of Crawler
Type Of Bucket
Combinations Of Attachment
Engine Specification
-ATTACHMENT DIMENSIONS
Boom
Arm
Bucket
-TOOLS
Tightening Torques For Capscrews And Nuts
Screw Size
Tightening Torque For Hose And Fitting
Tightening Torques For Nuts And Sleeves
Plugs
Special Spanner For Tube
Special Tools
Application Of Screw Locking Compound And Sealing Compound
Suction Stopper
Counterweight Lifting Jig
Tool For Pulling Out Of Boom Mounting Pin
Upper Frame Lifting Jig
Engine Mounting Pedestal
Track Spring Set Jig
-STANDARD MAINTENANCE TIMETABLE
Standard Working Time Table For The Maintenance Of Excavator
Engine Maintenance Service Standard Time List
-MAINTENANCE STANDARD AND TEST PROCEDURE
Howto Use Maintenance Standards And Precautions
Performance Inspection Standard Table
Measurement Of Engine Speed
Measurement Of Hydraulic Pressure
Measuring Travel Performances
Measuring Swing Performances
Measuring Attachment Operating Performances
Measuring Performances Of Swing Bearing
Mechatro Controller
-MECHATRO CONTROL SYSTEM
Summary Of Mechatro Control System
Mechatro Controller
-HYDRAULIC SYSTEM
Summary
Hydraulic Circuits And Components
Color Coding Standard For Hydraulic Circuits
Neutral Circuit
Travel Circuit
Bucket Circuit
Boom Circuit
Swing Circuit
Arm Circuit
Combined Circuit
Pressure Draining (Releasing) Circuit
-ELECTRIC SYSTEM
Electric Circuit Diagram
Electrical Equipment & Harness
Harness
-COMPONENTS SYSTEM
Hydraulic Components
Electrical Equipment
-AIR-CONDITIONER SYSTEM
Basic System Of Air Conditioner (HVAC Air Conditioner)
Component And Construction
Piping
Function
Disassembly And Assembly
Charging Refrigerant
Electric Circuit
The Inspection
Troubleshooting
Self Diagnosis Function On Display Of Panel
-CAB INTERFERENCE PREVENTION SYSTEM
Outline And Functions
Constructions
Adjustment Procedure
Interference Prevention Release Connector
Inspection Of Electric Parts
-ATTACHMENTS
Removing And Installing
Disassembling And Assembling
-UPPER STRUCTURE
Removing And Installing
Disassembling And Assembling
-TRAVEL SYSTEM
Removing And Installing
Removal And Installation Of Travel Motor Unit
-TROUBLE SHOOTING(BY ERROR CODES)
Judgment Of Actual Thing At Site
Classification Of Failure And Troubleshooting
The Blown Fuse Of Mechatro Controller
Troubleshooting By Error Code
-TROUBLESHOOTING(TROUBLE DIAGNOSIS MODE)
Trouble Diagnosis Mode
ENGINE
2.MITSUBISHI D04FR-TAA DIESEL ENGINE.
INTRODUCTION
GENERAL CONTENTS
-GENERAL
External View
System Flow Diagrams
Engine Serial Number Location
Main Specifications
Tips On Disassembling And Reassembling
-SERVICE DATA
Maintenance Service Data
Tightening Torque Table
-SERVICE TOOLS
Special Tools
-DETERMINATION OF OVERHAUL
Determining Overhaul Timing
Testing Compression Pressure
-DISASSEMBLY OF BASIC ENGINE
Disassembling And Inspecting Cylinder Head And Valve Mechanism
Disassembling And Inspecting Flywheel
Disassembling And Inspecting Gear Case, Timing Gear And Camshaft
Disassembling And Inspection Crankcase, Crankshaft And Piston
-INSPECTION AND REPAIR OF BASIC ENGINE
Inspecting And Repairing Cylinder Head And Valve Mechanism
Inspecting And Repairing Flywheel
Inspecting And Repairing Timing Gear And Camshaft
Inspecting And Repairing Piston, Connecting Rod, Crankshaft And Crankcase
-REASSEMBLY OF BASIC ENGINE
Reassembling Piston, Connecting Rod, Crankshaft And Crankcase
Reassembling Timing Gear And Camshaft
Reassembling Flywheel
Reassembling Cylinder Head And Valve Mechanism
-FUEL SYSTEM
Environment Of Fuel System Service
Removing Fuel System
Disassembling And Inspecting Fuel Pump
Disassembling And Inspecting Common Rail
Installing Fuel System
-LUBRICATION SYSTEM
Removing And Inspecting Lubrication System
Disassembling, Inspecting And Reassembling Lubrication System
Installing Lubrication System
-COOLING SYSTEM
Removing Cooling System
Inspecting Cooling System
Installing Cooling System
-INLET AND EXHAUST SYSTEM
Removing Inlet And Exhaust System
Disassembling, Inspecting And Reassembling Inlet And Exhaust System
Installing Inlet And Exhaust System
-ELECTRICAL SYSTEM
Removing Electrical System
Disassembling, Inspecting And Reassembling Electrical System
Installing Electrical System
-ADJUSTMENT AND OPERATION
Adjusting Engine
Break-In Operation
Performance Test (JIS Standard)
-TROUBLESHOOTING
Troubleshooting By Diagnosis Codes
Scan Tester (32G91-00800, Main Unit: 32G91-00811, Interconnect Cable: 32G91-00812)
Scan Tester (32G91 -00600)
Diagnosis Code Cross Reference
Troubleshooting Reference Chart
Inspecting Sensors
Inspecting Wiring
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