Repair Manual For New Holland T2210 / Boomer 2030 (Hydrostatic/Gear), T2220 / Boomer 2035 Tractors (Hydrostatic).
Manual includes step by step instructions, illustrations, diagrams. Remove, Install, disassemble, assemble, repair procedures, troubleshooting, and other servicing procedures. This repair manual provides the technical information needed to properly service the New Holland tractors.
Format: PDF
Language: English
Pages: 816
Bookmarks: Yes
Searchable: Yes
Number: 84122969; 84122964
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
New Holland T2210, T2220, Boomer 2030, Boomer 2035
Contents
– General Information
Precautionary Statements
Personal Safety
Machine Safety
Information
Safety
Precautionary Statements
The Tractor
Servicing The Tractor
Operating The Tractor
Driving The Tractor
Operating The Pto
Diesel Fuel
Safety Frame (Rops)
Decals
Safety Decals
Instruction Decals
Ecology And The Environment
Helpful Hints
International Symbols
Specifications
General Dimensions
Minimum Hardware Tightening Torques
Lubrication And Maintenance
Lubrication
Liquid Ballast (Optional)
Tire Pressure
Rear Tire Liquid
– Engine
Cooling System All Models
Engine Bolt Torque Specifications
Engine Fuel System Bolt Torque Specifications
Metric Bolt Torque Specifications
Special Tools
Compression Test And Tools
Description Of OperationGeneral Information
Cylinder Head And Valve Train Components
Cylinder Block Assembly
Engine
Preparation
Fuel Injector And Glow Plug
Oil Pressure Switch
Temperature Sending Switch And Alternator
Fan, Water Pump And External Oil Tube
Head Cover
Rocker Arm Shaft And Support Bracket
Cylinder Head
Valve Tappet
Fuel Shutoff Solenoid
Description Page
Timing Gear Cover
Timing Gears And Camshaft
Oil Sump
Oil Suction Pipe And Strainer
Connecting Rods, Bearings, Pistons And Rings
Flywheel
Backplate And Oil Seal
Front Crankshaft Gear
Crankshaft And Main Bearings
Cylinder Head
Inspection And Repair
Valve Seats
Inspection And Repair
Inspection And Replacement
Valve Guides
Inspection And Replacement
Valve Springs
Inspection And Replacement
Rocker Arms
Inspection And Replacement
Push Rods
Inspection And Replacement
Cylinder Block
Inspection
Pistons
Disassembly And Inspection
Piston Rings
Disassembly And Inspection
Connecting Rods
Disassembly And Inspection
Pin To Bushing Clearance
Connecting Rod Bearing Oil Clearance Check
Pistons, Rings And Connecting Rod
Main Bearing And Thrust Washer
Removal And Inspection
Crankshaft
Inspection
Crankshaft Bearing (Bushing)
Replacement
Crankshaft Front Gear, Main Bearings And Thrust Washers
Port Block
Installation
Timing Gear
Inspection
Camshaft
Flywheel
Inspection And Repair
Timing Gear Housing
Front Oil Seal And Steering Pump Seal
Replacement
Crankshaft And Bearing Holder
Installation
Rear Oil Seal And Backplate
Installation
Flywheel
Installation
Pistons And Connecting Rods
Installation
Oil Suction Pipe And Suction Strainer
Oil Sump
Installation
Camshaft And Camshaft Gear
Idler Gear, Oil Pump And Injection Timing
Timing Gear Cover
Installation
Crankshaft Pulley
Fuel Injection Pump
Power Steering Pump
Head Gasket Selection
Cylinder Head
Valve Clearance Adjustment
Head Cover
Water Pump And Cooling Fan
Installation
External Oil Tube
Glow Plug And Connector
Fuel Injector
Fuel Piping
Alternator And Temperature Sender Switch
Exhaust Manifold
Description Of OperationEngine Lubrication System
Oil Filter
Construction And Function
Maintenance
Oil Pump
Installation And Adjustment
Engine Oil Pressure Check
Oil Pressure Relief Valve
Oil Consumption
Description Of OperationCooling System
Maintenance
Coolant
Radiator Cap
Thermostat
Water Pump
Cooling Fan
Radiator
Inspection And Repair
Water Pump
Inspection And Repair
Thermostat
Inspection And Repair
– Clutch
Description Of Operation Single Clutch
Hst Transmission
Adjustments Single Clutch
Free Play
Overhaul Single Clutch
Single Clutch
Description Of OperationDouble Clutch
Gear Transmission
Adjustments Double Clutch
Free Play
Pto Clutch
Transmission Only
Overhaul Double Clutch
Double Clutch
Double Clutch Adjustments
Servicing ClutchRelated Components
Clutch Pilot Bearing ( transmission Only)
Clutch Dimensions
Clutch Release Bearing
Clutch Linkage Components
Clutch Cross Shaft Bushings
Clutch Pedal Bushings
– Gear Transmission
Gear Transmission
General Bolt Torque Specifications
Description of Operation
Gear Transmission
Clutch Housing
Transmission Preparation
Separating the Tractor at Clutch Housing/Engine
Separating Clutch Housing/Transmission
Separating Transmission/Differential
Transmission Assembly Removal
Double Clutch Input Shaft
Double Clutch
Main Gear Shifter Rod
Main Shaft
Reverse Idler Shaft
Double Clutch Countershaft
Double Clutch PTO Countershaft
Double Clutch FWD Drive Shaft
FWD Shift Rod
Rear Main Shaft
Range Gear Shifter Rod
Drive Pinion
Preinstallation Instructions
Range Gear Shifter Rod
Rear Main Shaft
FWD Drive Shaft
FWD Shift Rod
Double Clutch PTO Countershaft
Double Clutch Countershaft
Reverse Idler
Main Shaft
Main Gear Shifter Rod
Main Transmission Shift Lever
Double Clutch Input Shaft
Transmission/Differential
Clutch Housing/Transmission
Clutch Housing/Engine
Main Shift Lever
– Fwd Axle
Front To Rear Axle Ratio
Description Of OperationSupersteer, Front Axle And Sensitrack
Automatic Position (Engaged)
Automatic Position (Disengaged)
Full Time Front Wheel Drive (Locked Down)
Supersteer Front Axle
Sensitrack
Cable Adjustment
Supersteer Axle
Supersteer Axle Components
Reduction GearDrop Box
Reduction Gear Box Assembly
Seal Installation
Front Axle And Differential
Drive Pinion
Front Axle
Inspection And Repair
Differential
Inspection
Front Axle And Differential
Differential Gear
Axle And Differential
Ring GearToPinion
Backlash Check And Adjustment
Supersteer Axle
Crankshaft Pulley
– Differential Rear Axle
Ring Gear and Pinion Gear Pattern Specification and Adjustment
Bolt Torque Specifications
Description of OperationDifferential Assembly
Differential Lock
OverhaulDifferential Assembly
Drive Pinion
Disassembly (with HST Transmission)
Disassembly (with transmission)
Assembly and Installation
Description of OperationRear Axle
Overhaul Rear Axle
Rear Axle
– Hydrostatic Transmission
Hydrostatic Transmission
Bolt Torques
Minimum Hardware Tightening Torques
Description Of OperationHydrostatic Transmission
Hydrostatic Transmission
Variable Displacement Pump
Operation
Fixed Displacement Motor
Fluid Flow
Neutral Position
Forward Position
Reverse Position
Hst Charge Circuit
Overhaul Hydrostatic Transmission
Separating The Tractor Between The Engine And Clutch Housing
Attaching The Tractor At Engine And Clutch Housing
Separating The Tractor Between The Hydrostatic Transmission And The Rear Axle Center Housing
Hydrostatic Unit
Hydrostatic Gearbox
Hydrostatic Unit And Gearbox
Precautions Before Hst Disassembly
Hydrostatic Pump
Hydrostatic Motor
Hydrostatic Motor Shaft
Charge Pump
Swash Plate
Inspection
Hydrostatic Pump
Hst Piston Pump Cylinder Block
Hst Motor Cylinder Block
Port BlockNeutral And Feed Valves
Disassembly
Neutral Valve
Charge Pump Relief Valve
High Pressure Relief Valve
Hydrostatic Pump And Port Block
Motor And Port Block
Hst Cooler Check Valve
Pressure Tests
High Pressure Relief Valve
High Pressure Relief Valve Access (Alternate Method)
Charge Pump Relief Valve
Description Of OperationGearbox
Hydrostatic Transmission Gearbox
Hst
Gearbox Power Flow
OverhaulGearbox
Gearbox
Gearbox Case
Pto Input Shaft
Transmission Input Shaft
Fwd Shift Rod
Disassembly
Fwd Drive Shaft
Rear Main Shaft
Range Gear Shifter Rod
Disassembly
Drive Pinion Shaft
Pto Countershaft
Gearbox Components
Drive Pinion
Pto Countershaft
Range Gear Shifter Rod
Rear Main Shaft
Fwd Main Shaft
Transmission Input Shaft
Pto Input Shaft
Gearbox
Adjustments
Rear Pto Link
Adjust
MidPto Link
Adjust
Range Gear Link
Hst Neutral Position
Treadle Forward Stop
Treadle Rear Stop Adjustment
Cruise Control Adjustment
Hst Neutralizer
– Power TakeOff Systems
Description Of Operation Live Power TakeOff
Live Power Take Off
Power Take Off Drive Hydrostatic Transmission
Overhaul Power TakeOff
Power Take Off
Output Shaft
Rear Countershaft
Front Countershaft
Shifter
Front Countershaft
Rear Countershaft
Center Countershaft (Hst)
Output Shaft
Description Of OperationMidMount Power TakeOff
MidMount Power TakeOff
OverhaulMidMount Power TakeOff
Countershaft
Shifter Arm
Gear Box
Gear Shifter
Output Shaft
Gear Box
Output Shaft
Gear Shifter
Shifter Arm
Countershaft
Rear Pto Components Assembly
– Brakes
Parking Brake
Brakes
Brake Adjustment
– Hydraulic System
Bolt Torque Specifications
Special Tools
Description Of Operation Hydraulic System
Hydraulic Fluid Filter
Combination System Relief Diverter Valve Manifold
Control Valve (Hpl)
Fluid Flow
Flow Priority
Neutral Position
Raising Position
Lowering Position
Bypass Spool Closed Position
Bypass Spool Open Position
Flow Control Valve
Linkage Operation Single Lever Position Control
Position Control Operation
Neutral Position To Raise Position
Raise Position To Neutral Position
Neutral Position To Lowering Position
Troubleshooting
Pressure Testing
Main System Relief Valve
Inlet Restriction Test
Pump Efficiency Test
Overhaul Lift Cylinder
Lift Cylinder
Flow Control Valve
Hydraulic Control Valve (Hpl)
Combination System Relief Valve And Diverter Valve
Hpl Linkage
Adjustment Procedure
Control Lever
Description Of OperationHydraulic Pump And Filter
Hydraulic Pump And Filter
Overhaul Hydraulic Pump
Hydraulic Pump
Description Of OperationRemote Valves
Remote Valves
Rear (Single Spool) Remote Valve
Front (Double Spool) Remote Valve
Fluid Flow
Neutral Position Rear (Single Spool) Remote System
Remote Cylinder Extending Rear (Single Spool) Remote System
Remote Cylinder Retracting Rear (Single Spool) Remote System
Front (Double Spool) Remote Control System Bucket Control Neutral
And Lift Control Neutral
Bucket Control Dumping And Lift Control Neutral Front (Double Spool)
Remote Control System
Bucket Control Dumping (Regen) And Lift Control Neutral Front (Double Spool) Remote Control System
Bucket Control Rollback And Lift Control Neutral Front (Double Spool)
Remote Control System
Bucket Control Neutral And Lift Control Raising Front (Double Spool)
Remote Control System
Bucket Control Neutral And Lift Control Lowering Front (Double Spool)
Remote Control System
Bucket Control Neutral And Lift Control Float Front (Double Spool)
Remote Control System
Overhaul Remote Valves
Rear (Single Spool) Remote Valve
Front (Double Spool) Remote Control Valve
– Steering Systems
Metric Bolt Torque Specifications
Special Tools
Description Of Operation Power Steering System
Description Of Operation Supersteer
PowerSteering Control Motor
Spool And Sleeve
Drive Shaft
Gerotor Pump
Combination Check/Relief Valve Function
Relief Function
Power Steering Pump
Fwd Power Steering Cylinder
Supersteer Steering Cylinders
Fwd Power Steering Operation
Fluid Flow
Neutral Position
Left Turn
Right Turn
Fwd Manual Operation
Supersteer Power Steering Operation
Fluid Flow
Neutral Position
Left Turn
Right Turn
Supersteer Manual Operation
Pressure Testing
Pump, Steering Motor And Relief Valve
Test Results
Steering Cylinder
Test Results
Steering Stops
Troubleshooting
Power Steering Control Motor
Fwd Steering Cylinder
Supersteer Steering Cylinder
Power Steering Pump
Inspection And Repair
Power Steering Tubes
Steering Column
Adjustable Steering Column
– Wheels And Tires
Fwd Tread Setting
Front Wheel Settings
Rear Wheel Settings
Rear Axle Tread Setting
Tractor Weighting
Weighting For Stability
Weighting Limitations
Rear Wheel Weight Installation
Liquid Ballast
Tire Pressure
Rear Tire Liquid
Wheel Nut Torque Specification
– Electrical System
Description of Electrical System
Component Location and Function
Wiring Harnesses
Grounds
Battery and Fuses
Battery
Description
Checking the Battery Electrolyte Level
Fuse Block
Description
Main Fuse
Replacing the Main Fuse
Electrical System ComponentsDescription and Testing
Key Switch
Key Switch Terminal Identification
Stop Position (Not Shown)
Heat I Accessory I Run Position
Start Position
Light Switch
Terminal Identification
Testing
Hazard Light Switch
Testing
“Off’ Position
“On” Position
Installation
Turn Signal Switch
Off Position (Center)
Right Position
Left Position
Transmission Range Safety Switch
Testing
Extended Position
Retracted Position (Not Shown)
Rear PTO Safety Switch
Description
Testing
Mid PTO Safety Switch
Park Brake Safety Switch
Retracted Position (Not Shown)
Extended Position
Cruise Control Brake Release Switch
Seat Safety Switch
Extended Position
Retracted Position
Installation
Diodes
Description
Testing
Relays
Description and Location
Testing Micro Relays
Fuel Shutoff, Glow Plug Lamp, PTO Safety Interlock, Hazard Flasher Cutoff
Hazard Flasher[Turn Signal Control Module
Operator Safety Module
Park Brake Safety Alarm (Buzzer)
Condition
Glow Plug Indicator Light Controller
Cruise Control Magnet
Cruise Control Switch
Glow Plugs
Engine Sensors
Engine Oil Pressure Sender
Engine Coolant Temperature Sender
Fuel Level Sender
Fuel Shutoff Solenoid
Lighting
Head Lamp
Taillight
Flasher Warning Light
Rear Worklight
Auxiliary Electrical Power Socket
– Platform
Hood
Rear Hood Panels
Dash Console
Seat
ROPS
Fenders
Deck
PTO and Range Controls
What you get
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