Factory Service Repair Manual For Same Explorer 3 85, Explorer 3 100 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Same Explorer 3 85, Explorer 3 100
Contents
- -INTRODUCTION
Introduction
Safety Notes
General Safety Rules
Safety Precautions For Removal And Refi Testing Operations
Lifting Instructions
Tightening Torques 0
Threadlockers, Adhesives, Sealants And Lubricants 0
Conversion Factors - -TECHNICAL CHARACTERISTICS
Transmission 10-2
Transmission (Explorer 3 85)
Transmission (Explorer 3 100)
Rear. Pto 10-18
2 And 4-Speed Pto And Groundspeed Pto 1
Front Axle
Front Axle
Hydraulic System
Hydraulic System (Explorer 3 85)
Hydraulic System (Explorer 3 100) 1
Steering Circuit Pump – Directional Control Valve Circuit 10
Power Steering
Auxiliary Services Directional Control Valve
Hydraulic Lift Directional Control Valve (Explorer 3 85)
Hydraulic Lift Directional Control Valve (Explorer 3 100)
Braking System
“Separate-Brake” Valve
Trailer Braking Valve
Services Solenoid Valve Assembly - -CALIBRATIONS AND ELECTRONIC DIAGNOSIS
Diagnostic Instrument
All Round Tester
Connecting The Tester To The Lift And Engine Control Units
Introduction To The Tractor&Ap;S Electronic System
Introduction To The Tractor’S Electronic System
Putting The Tractor Into Service
Putting The Tractor Into Service
Ecu Alarms
Instrument Panel Alarms - -METHOD
Engine
Engine – Separation From The Transmission
Engine
Fan Belt
Tensioning The Fan Drive Belt
Alternator And Fuel Pump Drive Belt
Alternator And Fuel Pump Belt Tensioning
ENGINE ACCESSORIES
Radiator – Tractor Without Front Pto
Radiator – Tractor With Front Pto
Changing The Coolant And Fl Ushing The Circuit
Fuel Tank
Starter Motor
Exhaust Pipe – Tractor With Cab
TRANSMISSION
Parking Brake
Clutch Plate
Clutch Thrust Bearing
Clutch Housing – Assembly (D0.02.01) (Explorer 3 85)
Clutch Housing – Assembly (D0.02.01) (Explorer 3 100)
Gearbox And Shuttle Assy. – Complete Unit (D0.09.03)
Disassembly Of Gearbox And Shuttle Assy. – Complete Unit
Gearbox Support And Gear Selector Rods
Shuttle Shaft
Primary Shaft
Secondary Shaft (Explorer 3 85)
Secondary Shaft (Explorer 3 100)
Pto Output Shaft (4 Speed Version)
Pto Output Shaft Disassembly (4 Speed Version)
Pto Output Shaft (2 Speed Version)
Pto Output Shaft Disassembly (2 Speed Versions)
Pto Clutch
Pto Clutch Disassembly
Pto FiNal Shaft (2-Speed Version)
Pto FiNal Shaft (4-Speed Version)
Groundspeed Pto FiNal Shaft
Groundspeed Pto Engagement Device
Range And Differential Assembly – Complete Assembly
Rear Pinion (Explorer 3 85)
Rear Pinion (Explorer 3 100)
Four-Wheel Drive Output Shaft
Differential – Bevel Gear Pair
Range Selector Assembly 30-125
Changing Transmission Oil
Pump Drive Pto – Outer Gear
Pump Drive Pto – Inner Gear
4Wd Engagement Device
Rear Axle 30-136
Rh Rear Axle (E0.02.01) (Explorer 3 85)
Lh Rear Axle (E0.02.02) (Explorer 3 85)
Rh/Lh Rear Axle (Explorer 3 85)
Rh Rear Axle (Explorer 3 100) 30-148
Planet Carrier Assembly (Explorer 3 85)
Lh Rear Axle (Explorer 3 100)
Rh/Lh Rear Axle (Explorer 3 100)
Planet Carrier Assembly (Explorer 3 100)
Rear Differential
Rear Differential Disassembly (Explorer 3 85)
Rear Differential Disassembly (Explorer 3 100)
Rear Axle Brake Discs
Rear Axle Brake Piston (Explorer 3 85)
Rear Axle Brake Piston (Explorer 3 100)
FRONT AXLE
Front Carrier (F0.01.01)
4Wd Front Axle (F0.03.01)
Adjusting The Front Axle End Fl Oat
Steering Cylinders
Steering Cylinders Disassembly
Final Drive Reduction Unit
Final Drive Reduction Unit Disassembly
Steering Knuckle Housing And Halfshaft
Steering Knuckle Housing And Halfshaft
Differential Unit
Differential Disassembly
Differential Unit Adjustment
Bevel Gear Pair (Explorer 3 85)
Bevel Gear Pair Disassembly (Explorer 3 85)
Differential Disassembly (Explorer 3 85)
Bevel Gear Pair (Explorer 3 100)
Bevel Gear Pair Disassembly (Explorer 3 100)
Differential Disassembly (Explorer 3 100)
Front Brake Discs
Front Axle Brake Piston
4Wd Shaft
BODYWORK – CAB – PLATFORM
Cab
Front Hoods
Fenders
Front Instrument Panel
Air Conditioning
Compressor
Clutch Master Cylinder
Clutch Piston
Clutch Control Circuit
Brake Master Cylinders
Control Levers (Explorer 3 85)
Control Levers (Explorer 3 100)
HYDRAULIC SYSTEM
Pump For Hydraulic Lift And Auxiliary Services
Power Steering (H0.02.01)
Pressure Relief Valve Setting
Power Steering Disassembly
Power Steering Pump
Rear 4-Way Auxiliary Services Control Valve (Explorer 3 85)
Rear 6-Way Auxiliary Services Control Valve (Explorer 3 100)
Braking Circuit (Explorer 3 85)
Braking Circuit (Explorer 3 100)
Services Solenoid Valve Assembly
FRONT PTO
Front Pto
Pto Assembly.
Pump Assy
Clutch-Brake Assembly
Solenoid Valve Assy
FRONT LIFT
Front lift
Lift cylinders
REAR LIFT
Lift – Complete Assembly (R0.02.03) (Explorer 3 85)
Lift Disassembly – Complete Assembly (Explorer 3 85)
Lift – Complete Assembly (R0.02.03) (Explorer 3 100)
Lift Disassembly – Complete Assembly (Explorer 3 100)
Lift Cylinder (Explorer 3 100)
Bushes (Explorer 3 100)
Hydraulic Lift Directional Control Valve (Explorer 3 85)
Lift Control Valve Disassembly (Explorer 3 85)
Lift Control Valve Disassembly (Explorer 3 100)
Mechanical Draft Sensor (Explorer 3 85)
Mechanical Draft Sensor Disassembly (Explorer 3 85)
Mechanical Draft Sensor (Explorer 3 100)
Mechanical Draft Sensor Disassembly (Explorer 3 100)
3-Point Linkage
WHEELS
Front Wheels (S0.01.01)
Rear Wheels (S0.02.01)
BALLAST – TOWING HITCHES
Towing Hitch Slide (Explorer 3 85)
Towing Hitch Slide (Explorer 3 100) - – WIRING DIAGRAMS
INTRODUCTION –
Structure Of The Unit
Wiring And Components Index
COMPONENTS
Components
SYSTEMS
Earthing Points
Starting And Pre-Heating
Lights SelectorTractor With Cab
Lights SelectorTractor With Platform
Diagnostic AccessoriesTractor With Standard Cab
Diagnostic AccessoriesTractor With High-Visibility Cab
Instrument Panel
WorklightsTractor With Standard Cab
WipersTractor With Standard Cab
Heating SystemTractor With Standard Cab
Air Conditioning SystemTractor With Standard Cab
WorklightsTractor With High-Visibility Cab
WipersTractor With High-Visibility Cab
Heating SystemTractor With High-Visibility Cab
Air Conditioning SystemTractor With High-Visibility Cab
Transmission
Pto
Brakes
Can Bus Electronic System
Wiring Looms
Hood Lights Wiring/
Hood Lights Wiring Connector Positions
Engine WiringVersion With Front Battery/
Engine Wiring Connector PositionsVersion With Front Battery
Engine WiringVersion With Lateral Battery/
Engine Wiring Connector PositionsVersion With Lateral Battery
Battery Wiring Loom/
Battery Wiring Connector Positions
Preheating Wiring Loom/
Pre-Heating Wiring Connector Positions
Power Supply Wiring/
Power Supply Wiring Connector Positions
Instrument Panel Wiring/
Instrument Panel Wiring Connector Positions
Rh Drivetrain Wiring/
Rh Drivetrain Wiring Connector Positions
Lh Drivetrain Wiring/
Lh Drivetrain Wiring Connector Positions- WIRING DIAGRAMS
INTRODUCTION –
Structure Of The Unit
Wiring And Components Index
COMPONENTS
Components
SYSTEMS
Earthing Points
Starting And Pre-Heating
Lights SelectorTractor With Cab
Lights SelectorTractor With Platform
Diagnostic AccessoriesTractor With Standard Cab
Diagnostic AccessoriesTractor With High-Visibility Cab
Instrument Panel
WorklightsTractor With Standard Cab
WipersTractor With Standard Cab
Heating SystemTractor With Standard Cab
Air Conditioning SystemTractor With Standard Cab
WorklightsTractor With High-Visibility Cab
WipersTractor With High-Visibility Cab
Heating SystemTractor With High-Visibility Cab
Air Conditioning SystemTractor With High-Visibility Cab
Transmission
Pto
Brakes
Can Bus Electronic System
Wiring Looms
Hood Lights Wiring/
Hood Lights Wiring Connector Positions
Engine WiringVersion With Front Battery/
Engine Wiring Connector PositionsVersion With Front Battery
Engine WiringVersion With Lateral Battery/
Engine Wiring Connector PositionsVersion With Lateral Battery
Battery Wiring Loom/
Battery Wiring Connector Positions
Preheating Wiring Loom/
Pre-Heating Wiring Connector Positions
Power Supply Wiring/
Power Supply Wiring Connector Positions
Instrument Panel Wiring/
Instrument Panel Wiring Connector Positions
Rh Drivetrain Wiring/
Rh Drivetrain Wiring Connector Positions
Lh Drivetrain Wiring/
Lh Drivetrain Wiring Connector Positions
Power Supply WiringTractor With Standard Cab
Power Supply Wiring Connector PositionsTractor With Standard Cab
Roof Line WiringTractor With Standard Cab
Roof Line Wiring Connector PositionsTractor With Standard Cab
Heating WiringTractor With Standard Cab
Heating System Wiring Connector PositionsTractor With Standard Cab
Air Conditioning WiringTractor With Standard Cab
Air Conditioner Wiring Connector PositionsTractor With Standard Cab
Air Conditioning Cooler Fan WiringTractor With Standard Cab
Air Conditioner Exchanger Fan Wiring Connector PositionsTractor With Standard Cab
Front-Rear Worklights WiringTractor With Standard Cab
Supplementary Worklights Wiring Connector PositionsTractor With Standard Cab
Supplementary Worklights WiringTractor With Standard Cab
Supplementary Worklights Wiring Connector PositionsTractor With Standard Cab
Windscreen Wiper WiringTractor With Standard Cab
Windscreen Wiper Connector Positions WiringTractor With Standard Cab
Loudspeaker WiringTractor With Standard Cab
Loudspeaker Wiring Connector PositionsTractor With Standard Cab
Cab Power Supply WiringTractor With High-Visibility Cab
Cab Power Supply Wiring Connector PositionsTractor With High-Visibility Cab
Roof Line WiringTractor With High-Visibility Cab
Roof Line Wiring Connector PositionsTractor With High-Visibility Cab
Heating System WiringTractor With High-Visibility Cab
Heating System Wiring Connector PositionsTractor With High-Visibility Cab
Air Conditioning WiringTractor With High-Visibility Cab
Air Conditioner Wiring Connector PositionsTractor With High-Visibility Cab
Air Conditioning Cooler Fan WiringTractor With High-Visibility Cab
Air Conditioning Exchanger Fan Wiring Connector PositionsTractor With High-Visibility Cab
Front-Rear Worklights WiringTractor With High-Visibility Cab
Work lights Wiring Connector PositionsTractor With High-Visibility Cab
Supplementary Worklights WiringTractor With High-Visibility Cab
Supplementary Worklights Wiring Connector PositionsTractor With High-Visibility Cab
Windscreen Wiper WiringTractor With High-Visibility Cab
Windscreen Wiper Wiring Connector PositionsTractor With High-Visibility Cab
Loudspeaker, Radio, Rear Wiper, Fl Ashing Light And Clock WiringTractor With Highvisibility Cab
Loudspeaker, Radio, Rear Wiper, Fl Ashing Light And Clock Wiring Connector PositionsTractor With High-Visibility Cab
Wiring For Front LightsTractor With Cab
Front Lights Wiring Connector PositionsTractor With Cab
Wiring For Lower Front LightsTractor With Cab
Lower Front Lights Wiring Connector PositionsTractor With Cab
Wiring For Front LightsTractor With Platform
Front Lights Wiring Connector PositionsTractor With Platform
Worklights WiringTractor With Platform
Worklights Wiring Connector Positions – Tractor With Platform
Rotating Beacon Wiring
Position Of Rotary Beacon Wiring Connectors
Trailer Hydraulic Braking Wiring
Trailer Hydraulic Braking Wiring Connector Positions
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