Same Silver 110 130 Workshop Manual manuals in PDF

Factory Service Repair Manual For Same Same Silver 110 130 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 584
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Same Silver 110, 130

Contents

• -GENERAL INFORMATION
  SAFETY RULES
  General Information
  Starting
  Operation
  Stopping
  MAINTENANCE
  General Information
  Engine
  Electrical System
  Hydraulic System
  Tyres And Wheels
  Recognise The Safety Warnings
  Understand The Safety Terms
  Protecting The Environment
  Follow The Safety Rules
  Prepare For Emergencies
  Wear Protective Clothing
  Protect Yourself Against Noise
  Inspect The Tractor
  Use The Handholds And Steps
  Adjust The Driver’S Seat
  Fasten The Seat Belts
  Only Operate The Tractor From The Driver’S Seat
  Never Carry Passengers On The Tractor
  Avoid Accidents When Reversing
  Avoid Accidents Caused By Movement Of The Tractor
  CARRY OUT MAINTENANCE IN SAFE CONDITIONS
  Warn Others That Maintenance Work Is In Progress
  Keep Well Clear Of Moving Parts
  Protect Yourself From Flying Splinters
  Dispose Of All Waste In An Appropriate Manner
  Work In A Clean Area
  Ensure The Work Area Is Well Illuminated
  Wash The Tractor Regularly
  Avoid Acid Burns
  Starting The Engine Using Auxiliary Batteries
  Avoid Battery Explosions
  Avoid Burns
  Keep The Tractor Clean
  Be Careful Of Fluids Under Pressure
  Avoid The Danger Of Bursting Tyres
  Handle Fluids Safely – Prevent Fires
  Prevent Fires
  Evacuation In Case Of Fire
  Exhaust Gas
  Use The Proper Tools
  Do Not Apply Heat Near Pressurised Pipes
  Do Not Heat Pipes Containing Inflammable Fluids
  Remove Paint Before Welding Or Heating Parts
  TIGHTENING TORQUES
  Part
  Tightening Torques (In Nm) For Bolts, Nuts And Studs
  Lubricants Chart
  List Of Tools
  List Of Bulbs
• -CHARACTERISTICS AND DATA
  DIMENSIONS AND WEIGHTS
  TECHNICAL DATA
  Clutch
  Gearbox
  Rear Pto
  Front Pto
  Ground Speed Pto
  Front Axle
  Brakes
  Steering
  Hydraulic Rear Lift
  Front Lift
  Cab And Electrical System
  SPEEDS
  18+18 Gearbox – Speeds In Km/H With 520/70R38 Tyres
  24+24 Gearbox— Speeds In Km/H With 520/70R38 Tyres
  24+12 Gearbox — Speeds In Km/H With 520/70R38 Tyres
  36+18 Gearbox— Speeds In Km/H With 520/70R38 Tyres
  48+24 Gearbox— Speed In Km/H With 520/70R38 Tyres
  72+72 Hml Gearbox- Speeds In Km/H With 520/70R38 Tyres
  Tractor And Implement Combination
  Rear Implement And Front And/Or Rear Implement Combinations
  Mounted Front Implement
• -ENGINE
  ENGINE REMOVAL
  REFITTING THE ENGINE
  Final Operations
• -CLUTCH
  REMOVAL OF THE CLUTCH
  Separation Of The Tractor Between The Engine Flange And Intermediate Transmission Casing
  DISASSEMBLY OF THE CLUTCH
  Cab Side
  Engine Side
  CLUTCH OVERHAUL
  Checks
  CLUTCH ASSEMBLY
  Engine Side
  Cab Side
  REFITTING THE CLUTCH
  Re-Attachment Of The Engine Flange To The Intermediate Transmission Casing
  Bleeding The Hydraulic Clutch System
• -GEARBOX
  REMOVAL OF GEARBOX FROM REAR TRANSMISSION CASING
  Disassembly Of The Super-Reduction
  Removal Of The Lift Oil Filters
  GEARBOX DISASSEMBLY
  Removal Of The Fast Range Gears And Shuttle From The Gearbox/Rear Transmission Casing Flange
  REFITTING THE GEARBOX
  Refitting The Fast And Shuttle Gears On The Gearbox/Rear Transmission Casing Flange
  Calculation Of The Shim Thickness For End Float Adjustment Of The Reduction Gear Shaft
  Assembly Of Gearbox To Rear Transmission Casing 20
  Refitting The Lift Oil Filters
  Primary Shaft End Float Adjustment
  Assembly Of The Super-Reduction Unit
  Adjustment Of The Hml Unit End Float
  OVERHAUL OF THE HML UNIT
  Disassembly
  Assembly
  Gearbox/Transmission Diagram
  Gearbox Detail
  Hml Clutches Detail
  Hml Control Valve Diagrams
  Components Of The “L” And “Sr” Reduction Control
  “L” And “Sr” Reduction Control Diagram (1)
  Components Of The Shuttle Control (1)
  Components Of The 1St -2Nd Speed Control (2)
  SHUTTLE (1) AND 1ST -2ND SPEED (2) CONTROL DIAGRAM
  Components Of The 3Rd -4Th Speed Control
  3Rd -4Th Speed Control Diagram
  Components Of The Shuttle Control
  Componentsof The Gear Control
  Shuttle And Gear Control Diagram46
  Components Of The Min-Reduction Control (1)
  Components Of The 5Th -6Th Speed Control (2)
  Mini-Reduction (1) And 5Th -6Th Speed (2)Control Diagram
  Components Of The “V” And “N” Reduction Control
  “V” And “N” Reduction Control Diagram
• -REAR TRANSMISSION
  DISASSEMBLY OF THE REAR TRANSMISSION CASING
  Checks And Adjustments
  Checking The Play Between The 4Wd Clutch Plates
  ASSEMBLY OF THE REAR TRANSMISSION CASING
  Assembly Of The Ground Speed Pto
  Assembly Of The Pto
  Assembly Of The Parking Disc Brakes
  Assembly Of The 4Wd Clutch
  ADJUSTMENT AND ASSEMBLY OF THE BEVEL DRIVE
  Adjustment Of The Crown Wheel Bearing Preload
  Adjustment Of The Pinion Mounting Distance
  Adjustment Of The Crown Wheel-Pinion Backlash
  REAR DIFFERENTIAL WITH MECHANICAL LOCKING
  Diagramme Of Rear Differential With Mechanical Locking
  Diagramme Of Rear Differential With Electro-Hydraulic Locking (2-Planet Version)
  Rear Differential With Hydraulic Control (4-Planet Version)
• -POWER TAKE-OFFS
  DISASSEMBLY OF THE POWER-TAKE-OFFS
  Disassembly Of The Pto
  Removal Of The Pto Clutch
  Disassembly Of The Pto
  Disassembly Of The Ground Speed Pto
  ASSEMBLY OF THE POWER TAKE-OFFS
  Assembly Of The Ground Speed Pto
  Assembly Of The Pto
  Refitting The Pto Clutch
  Assembly Of The Economy Pto
  CHECKS AND ADJUSTMENTS
  Adjustment Of Economy Pto Engagement
  Adjustment Of The Pto Selector Rod
  Checking The Play Between Clutch Plates In The Hydraulic Pto Clutch
• -BRAKES
  DISASSEMBLY OF THE FRONT BRAKES
  ASSEMBLY OF THE FRONT BRAKES
  Bleeding The Front Brake Circuit
  DISASSEMBLY OF THE REAR BRAKES
  ASSEMBLY OF THE REAR BRAKES
  Calculation Of Brake Adjustment Shim Thickness 6
  Bleeding The Rear Brake Circuit
  “SEPARATE BRAKES” VALVE
  Right Pedal Only Depressed (Off)
  Left Pedal Only Depressed (Off)
  Right Pedal Only Depressed (On)
  Left Pedal Depressed Only (On)
• -AXLES AND WHEELS
  REMOVAL OF THE FRONT AXLE
  Preliminary Operations
  REFITTING THE FRONT AXLE
  Final Operations
  REMOVAL OF THE FRONT DIFFERENTIAL
  Preliminary Operations
  REFITTING THE FRONT DIFFERENTIAL
  Final Operations
  OVERHAUL OF THE FRONT DIFFERENTIAL
  Disassembly
  Assembly
  Adjustment Of The Bevel Drive
  REMOVAL OF FRONT AXLE COMPONENTS
  Preliminary Operations
  Removal Of The Front Reduction Unit
  Disassembly Of The Front Brakes
  Disassembly Of The Stub Axle Housing
  Removal Of The Front Halfshaft
  REFITTING THE FRONT AXLE COMPONENTS
  Refitting The Front Halfshaft
  Assembly Of The Stub Axle Housing
  Adjustment Of The Kingpin Bearing Preload
  Assembly Of The Front Brakes
  Refitting The Front Reduction Unit
  Final Operations
  OVERHAUL OF THE FRONT REDUCTION UNIT
  Disassembly
  Assembly
  Shimming The Bearings Of The Reduction Unit
  OVERHAUL OF THE CONSTANT VELOCITY JOINTS
  Disassembly
  Assembly
  REMOVAL OF THE REAR REDUCTION UNIT
  Disassembly Of The Halfshaft And Planet Carrier
  Assembly Of The Halfshaft And Planet Carrier
  Adjustment Of The Rear Halfshaft Bearings
  REFITTING THE REAR AXLE CASING
  EXTENDIBLE HALFSHAFT
  Disassembly
  Assembly
  Adjustment Of The Differential Lock Disc Play
  Adjustment Of The Differential Lock
  Adjustment Of The Differential Lock Engagement Control
  Section Views Of Extendible Halfshaft
• -STEERING
  DISASSEMBLY OF THE POWER STEERING UNIT
  Main Safety Valve
  ASSEMBLY OF THE POWER STEERING UNIT
  Preliminary Operations
  Instructions For O-Ring/Kin-Ring Assembly
  Assembly Of The Non-Return Valve
  Anti-Cavitation Valves
  Main Safety Valve
  Checking The Setting Of The Main Safety Valve
• -CAB
  REMOVAL OF THE CAB
  REFITTING THE CAB
  Final Operations
• -HYDRAULIC SYSTEM
  REMOVAL OF LIFT AND COMPONENTS
  REFITTING THE LIFT UNIT
  OVERHAUL OF THE POWER LIFT
  Disassembly
  Assembly
  OVERHAUL OF HYDRAULIC PUMPS
  Disassembly
  Checks And Adjustments
  Assembly
  ELECTRONIC LIFT CONTROL VALVE
  Component Positions
  Oil Conditions
  Control Valve In Lifting Condition
  Control Valve In Neutral Condition
  Control Valve In Lowering Condition
  Hydraulic Schematic
  OVERHAUL OF THE MECHANICAL LIFT CONTROL VALVE
  Checks With Control Valve Assembled
  Disassembly Of The Control Valve
  Checks And Adjustments
  Assembly
  ADJUSTMENT OF THE MECHANICAL LIFT
  Adjustment Of Max Lifting
  Adjustment Of The Safety Stop
  Checking Float Operation
  Counterweight Drop Test (With Counterweight Of At LeastKg)
  Adjustment Of The Position Control Lever
  Adjustment Of The Draft Control Lever
  Sensitivity Control
  SENSING DEVICES
  Dismantling The Electronic Lift Sensing Device
  Dismantling The Mechanical Lift Sensing Device
  SENSING DEVICE COMPONENTS
  Electronic Lift
  Mechanical Lift
  Front Hydraulic Lift
• -ELECTRICAL-ELECTRONIC SYSTEM
  General Warnings
  General Precautions For Electronic Components
  Earthing And Electromagnetic Compatibility
  Practical Hints
  GENERAL DESCRIPTION OF THE SYSTEM
  System Characteristics
  Fuse And Relay Box
  CAB
  Position Of Components In The Cab
  Central Instrument Panel (Dashboard)
  Right-Hand Instrument Panel – Data Monitor
  Calibration Of The Data Monitor
  Instrument Operation Test
  Electronic Lift
  Description Of The Operation Of The Pto Control Unit
  Description Of The Operation Of The Hml Electronic Control Unit
  Description Of Components
  Battery (Maintenance-Free Type)
  Bosch Kw Starter Motor
  A Alternator With “W”
  Starter Switch
  Steering Column Switch Unit
  Multifunction Control On Armrest
  Hand Throttle
  Direction Indicators Control Unit
  Electronic Governor Control Unit
  Hml Control Unit
  SBA Control Unit (Option Available Only With Mechanical Rear Lift)
  Rear Pto Control Unit
  Preheating Control Unit
  Glowplug
  Check Panel
  Engine Oil Pressure Gauge
  Battery Voltage Gauge
  Coolant Temperature Gauge
  Fuel Gauge
  30 Km/H Multimeter
  40 Km/H Multimeter
  Upper Worklights Switch
  Lower Worklights Switch
  Rear Worklights Switch
  Flashing Light Control Switch
  Corner Worklights Switch
  Rear Screen Wiper Switch
  Hazard Warning Lights
  Heating Fan Switch
  Lift Raise/Lower Switch
  Spot Light Switch
  4Wd Control Switch (With Latch)
  Sealed Switch
  Electrical Load On Contacts
  Start Enabling Switch (Under Clutch Pedal)
  5A Brake Pedals Switch (Sba System)
  Diff Lock Control Switch (With Latch)
  Sba System Control Switch (With Latch)
  Pto Control Switch Rear (With Latch)
  Front Pto Control Switch (Without Latch)
  Lift Control Switch (On Rear Fender)
  Relay 12V — 30A
  4-Position Blower Control Knob
  Rear Pto Solenoid Valve Solenoid Valve
  Diff Lock Solenoid Valve
  Hml/4Wd Solenoid Valve
  Radar
  Pressure Switch – Clogging Sensor For Oil Filter On Delivery Line To Services Sv
  Pressure Switch – Oil Filter Clogging Sensor
  “Service” Oil Pressure Switch
  Pressure Switch – Air Cleaner Clogging Sensor
  Engine Coolant Temperature Sensor
  Engine Speed Inductive Sensor
  Lift Draft Sensor (60Kn)
  Lift Position Sensor And Steering Angle Sensor
  Accelerator Pedal Potentiometer
  Windscreen Wiper Motor
  Rear Screen Wiper Motor
  Fuel Level Sender
  Compressor For R134A
  Receiver-Drier For R134A
  Outlet Socket (+12V)
  BULKHEAD CONNECTORS
  KEY TO WIRE COLOURS
  DIAGNOSTIC INSTRUMENTS57
  List Of Components (Ordered By Component Number)
  List Of Components (Ordered By Component Designation)
  List Of Components (Ordered By Component Code)
  List Of Fuses
  List Of Relays
  List Of Ground Connections
  List Of Wiring Connections
  WIRING KEY
  Perspective view
  Layout diagram
  Wiring diagram
  FUNCTIONAL CARD KEY
  Perspective View
  Layout Diagram
  Schematic Diagram
  LOCATION OF COMPONENTS ON VEHICLE
  Table I – Components on rear frame
  Table 2 – Components on front frame
  Table 3 – Upper cab components
  Table 4 – Lower cab components
  EXAMPLE (ELECTRICAL WIRING DIAGRAMS AND WIRING)
  EXAMPLE OF FUEL LEVEL SYSTEM FAULT
  WIRING
  1,2 – Battery Wires
  3, 4, 5- Front Wiring
  6 – Central Wiring
  11 – Wiring Under Foot Mat
  12 – Rear Wiring
  13 – Cab Overhead Wiring
  14 – Electronic Governor Wiring For Manipulator
  15 – Electronic Governor Wiring
  16 -Electronic Lift Wiring “Slh”
  17 – Conditioner Wiring
  18 – Heater Wire
  19 – Trailer Brakes Air Pressure Indicator Wire
  20 – Sba Wiring
  21 – Potentiometer Wire (Steering Angle Sensor) Sba
  22 – Electronic Sba Button Wire
  23 – Italia Brakes Wire
  24 – Germania Brakes Wire
  Board 1 – Starting – Recharge – Pre-Heating
  FUNCTIONAL BOARDS
  Board 2 – Instruments
  Board 3 – Visual Indicators
  Board 4 – Interior Roof Lighting – Services
  Board 5 – Side/Tail Lights – Dipped Headlights – Full Beam Headlights Horns – Trailer Fitting1
  Board 6 – Direction Indicators – Hazard Warning Light – Vehicle Stop
  Board 7 – Worklights – Flashing
  Board 8 – Windscreen And Rear Screen Wipers
  Board 9 – Conditioner – Heater
  Board 10 – Electronic Lift Without Sba
  Board 10 – Electronic Lift Without Sba
  Board 11 – Electronic Lift With Sba
  Board 12 – Electronic Lift And Sba Device (control unit)
  Board 13 – Electronic governor without manipulator
  Board 14 – Electronic governor with manipulator
  Board 15 – Perspective SBA device without Electronic lift
  Board 16 – PTO device
• -TROUBLESHOOTING
  ALL ROUND TESTER – CONNECTION AND POWER UP
  ENGINE TROUBLESHOOTING WITH THE ALL ROUND TESTER
  Presentation screen
  Engine test
  1 Parameters display
  2 Auto programming
  3 Test
  4 Manual Programming
  5 Pedal sensor
  6 Actuator
  7 Engine rpm reading
  8 Self-diagnosis
  Engines List -Wheel Constant
  APPENDIX 1
  ELECTRONIC LIFT DIAGNOSIS WITH THE ALL ROUND TESTER

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