Factory Workshop Manual For Takeuchi TB138FR Compact Excavator. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 678
Number: CG5E001
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Models
Takeuchi TB138FR
Contents
1. Takeuchi TB138FR Workshop Manual
2. Yanmar 3TNV, 4TNV Service Manual Engine
- Takeuchi TB138FR Workshop Manual
-GENERAL
Safety Precautions
Cautions During Disassembly And Assembly
Cautions During Removal And Installation Of The Hydraulic Units
Cautions During Removal And Installation Of Piping
Handling Of Seals
Tightening Torques
-SPECIFICATIONS
Names Of Components
Dimensions
Specifications Tables
Mass Tables
Recommended Lubricants
Servicing Standards
Standards Forjudging Performance
-MACHINE CONFIGURATION
Drive System
Slew System
Travel System
Upper Frame
Control System
Attachments
Hydraulic System
Electrical System
Interference Prevention System
Proportional Control
Air Conditioner System
Security System
-OVERVIEW OF SYSTEM OPERATION
Truck and Heavy Equipment Systems
Air Conditioner-System Operation
Heater System Operation
Environmental Effects on System Operation
Chapter Review
-INSPECTION AND MAINTENANCEWITHOUT GAUGES
Discussion ot Inspection & Maintenance Survey Results
Visual Inspection – System Ott
Electrical System Inspection
Performance Inspection – Engine Running
Heater System Inspection
Preventive Maintenance Worksheet
Chapter Review
-TROUBLESHOOTING & SERVICE PROCEDURES
Troubleshooting Overview
Understanding System Function
A Troubleshooting Example
Manifold Gauge Set Installation
Troubleshooting By Manifold Gauge Set Readings
Review Ot Frequent Problem Areas
Conclusion
-SECURITY SYSTEM
Notes On Use
Overview Of Functions
Loss Of An Immobilizer Key
Obtaining Multiple Immobilizer Keys
Troubleshooting
-HYDRAULIC UNITS
Hydraulic Pump
Control Valve
Pilot Valve
Pilot Valve (Travel)
Pilot Valve (Offset)
Solenoid Valve (Interference Prevention Auxiliary Hydraulics)
Solenoid Valve (Air Conditioner)
Proportional Control Solenoid Valve
Shut-Off Valve
Cylinders
Travel Motor
Slew Motor
Swivel Joint
-TROUBLESHOOTING
Overall Machine
Machine Travel
Slewing
Boom
Arm
Bucket
Offset
Dozer Blade
Auxiliary Hydraulics
2. Yanmar 3TNV, 4TNV Service Manual Engine
1.SERVICE MANUAL INDUSTRIAL DIESEL ENGINE 3TNV4TNV series(Direct Injection System)
-GENERAL
Engine Nomenclature
Specifications
Fuel Oil, Lubricating Oil And Cooling Water
Engine External Views
Structural Description
Exhaust Gas Emission Regulation
-INSPECTION AND ADJUSTMENT
Periodic Maintenance Schedule
Periodic Inspection And Maintenance Procedure
Adjusting The No-Load Maximum Or Minimum Speed
Sensor Inspection
Water Leak Check In Cooling Water System
Radiator Cap Inspection
Thermostat Inspection
Adjusting Operation
Long Storage
-TROUBLESHOOTING
Preparation Before Troubleshooting
Quick Reference Table For Troubleshooting
Troubleshooting By Measuring Compression Pressure
-DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGI
Cylinder Head: Disassembly, Inspection And Reassembly
Gear Train And Camshaft
Cylinder Block
-LUBRICATION SYSTEM
Lubrication System Diagram
Trochoid Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
Parts Inspection And Measurement
Lube Oil Filter
-COOLING SYSTEM
Cooling Water System
Cooling Water Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
-FUEL INJECTION PUMP / GOVERNOR
Introduction
Fuel Injection Pump
-TURBOCHARGER: DISASSEMBLY, INSPECTION AND REASSEMBLY
Structure And Functions
Service Standards And Tightening Torque
Periodic Inspection Procedure
Disassembly Procedure
Washing And Inspection Procedure
Reassembly Procedure
Handling After Disassembly And Reassembly
Troubleshooting
-STARTING MOTROR
For 4TNV94L/ 98
For 4TNV106 (T)
For 3Tnv82A To 3/4Tnv88
-ALTERNATOR
The 40A Alternator For 3Tnv84 And Other Models
-ELECTRIC WIRING
Electric Wiring Diagram
Precaution On Electric Wiring
-TIGHTENING TORQUE FOR BOLTS AND NUTS
Tightening Torques For Main Bolts And Nuts
Tightening Torques For Standard Bolts And Nuts
-SERVICE STANDARDS
Engine Tuning
Engine Body
Lubricating Oil System (Trochoid Pump)
What you get
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