Factory Service Repair Manual For Terex PT-50 PT-60 Rubber Track Loader. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 85
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: No
Hydraulic Diagrams: Yes
Model
Terex PT-50, PT-60
Contents
- – Product Safety
Chapter Overview
Basic Precautions
Safety Labels
Personal Protective Equipment
Entering and Exiting
Lifting
Hot Fluids and Parts
Corrosion Inhibitor
Batteries
Pressurized Items
Repair
Attachments
Machine Labels and Decals
Product ID Number
Safety Label Examples - – Technical Specifications
Specifications - – System Diagrams
Chapter Overview
Filtering and Cooling System
Auxiliary Circuit System
Drive Loop System
Electrical Attachment Outlet - – Machine Controls and Instrumentation
Chapter Overview
Machine Controls
Loader Control
Drive Control
Throttle
Instrumentation
Switches - – Operator Enclosure Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Operator Enclosure Disassembly and Assembly
Procedures
Light Bar Removal and Installation
Light Bar Removal
Light Bar Installation
Ignition Switch Removal and Installation
Ignition Switch Removal
Ignition Switch Installation
Gauge Removal and Installation
Gauge Removal
Gauge Installation
Lap Bar Gas Assist Spring Removal
and Installation
Lap Bar Gas Assist Spring Removal
Lap Bar Gas Assist Spring Installation - – Chassis Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Chassis Disassembly and Assembly
Procedures
Seat Removal and Installation
Seat Removal
Seat Installation
Fuel Sending Unit Removal and Installation
Fuel Sending Unit Removal
Fuel Sending Unit Installation - – Radiator/Oil Cooler Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Radiator/Oil Cooler Disassembly and Assembly
Procedures
Fan Guard Removal and Installation
Fan Guard Removal
Fan Guard Installation
Radiator/Cooler Removal and Installation
Radiator/Cooler Removal
Radiator/Cooler Installation - – Hydraulic Reservoir Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Hydraulic Reservoir Disassembly and Assembly
Procedures
Filter Element Removal and Installation
Filter Assembly Removal and Installation
Filter Assembly Removal
Filter Assembly Installation
Access Cover Removal and Installation
Access Cover Assembly Removal
Access Cover Assembly Installation
Reservoir Gauge Removal and Installation
Reservoir Gauge Removal
Reservoir Gauge Installation
Suction Screen Removal and Installation
Suction Screen Removal
Suction Screen Installation
Hydraulic Reservoir Cleaning Procedures
Hydraulic Reservoir Cleaning
Rubber Track Loader - – Loader/Transmission Controls Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Loader/Transmission Controls Disassembly and
Assembly Procedures
Joystick Removal and Installation
Joystick Removal
Joystick Installation
Loader Float Magnet Removal and Installation
Loader Float Magnet Removal
Loader Float Magnet Installation
Loader Valve Removal and Installation
Loader Valve Removal
Loader Valve Installation
Self Level Valve Removal and Installation - – Transmission and Drive Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Hydrostatic and Hydraulic Pump Disassembly
and Assembly Procedures
Auxiliary Gear Pump Removal and Installation
Auxiliary Gear Pump Removal
Tandem Pump Removal and Installation
Tandem Pump Removal
Tandem Pump Installation
Pump Drive Coupler Removal and Installation
Pump Drive Coupler Removal
Pump Drive Coupler Installation - – Undercarriage Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Undercarriage Disassembly and Assembly
Procedures
Center Wheel Removal and Installation
Wheel Removal
End Wheel Removal and Installation
End Wheel Removal
End Wheel Installation
Sprocket Roller Removal and Installation
Track Removal and Installation
Track Removal
Track Installation
Outboard Bearing Removal and Installation
Bearing Removal
Bearing Installation
Drive Sprocket Removal and Installation
Sprocket Removal
Sprocket Installation
Drive Motor Removal and Installation
Drive Motor Removal
Drive Motor Installation
Idler Wheel Hub Service Procedures
Disassembly Procedure
Assembly Procedure - – Loader Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Loader Disassembly and Assembly Procedures
Lift Cylinder/Tilt Cylinder Removal
and Installation
Lift Cylinder/Tilt Cylinder Removal
Lift Cylinder/Tilt Cylinder Installation
Q/C Block Relief Valve Removal and Installation
Q/C Block Relief Valve Removal
Q/C Block Relief Valve Installation - – Maintenance
Chapter Overview
Maintenance Schedule
Engine Oil
Oil Change Procedures
Engine Oil Specifications
Hydraulic Fluid and Filter
Hydraulic Fluid and Filter Change
Procedures
Fuel/Water Separator
Fuel Filter
Fuel Filter Change Procedures
Fuel Specifications
Air Cleaner
Air Filter Change Procedures
Track Tension
Track Tension Adjustment Procedures
Checking for Proper Track Adjustment
Fuse Box
Grease Fittings
Bleeding the Fuel System - – Hydraulic Pressure Check & Adjustment
Chapter Overview
Personal Safety
Machine Preparation
Hydraulic Pressure Adjustment Procedures
Charge Pressure check
Charge Pressure Adjustment
Auxiliary Pressure Check & Adjustment - – Troubleshooting
Chapter Overview
Personal Safety
Machine Preparation
Preliminary Inspection
Visual Inspection
Troubleshooting Scenarios
What you get
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