Factory Service Manual For Tigercat Forwarder. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 672
Number: 44483AENG (may 2021)
Bookmarks
Searchable
Hydraulic Diagrams
Model
Tigercat Forwarder
1055C
1075C
1085C
Serial Number 10551001–10551023
Serial Number 10751001–10751126
Serial Number 10850501–10850573
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards, FOPS, OPS, ROPS, TOPS
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
EC Declaration Of Conformity
-SAFETY
Accumulator Releasing Pressure
Avoid Injury From Backover Accidents
Battery Safety
Cab Exits
Cable Assist (Optional)
Cab Tilt Support
Coolant Heater
Cooling System
Diesel Exhaust Fluid (DEF)
Engine
Exhaust Fumes
Fire Prevention
First Aid
Fluid Injection Injury
Grease Injection Injury
Hazard Zone
Heater, Coolant
Lightning Safety Awareness
Loose Clothing Hazard
Machine Stability
Maintenance, Preparing The Machine
Noise Level Inside Cab
Notice Labels
Operating Safety Precautions
Parking The Machine
Preparing The Machine For Maintenance
Protective Clothing
Read This Manual First
Releasing Pressure From The Accumulator
Safety Hazards
Safety Interlock Switch On Door
Safety Labels
Safety Precautions
Safety Symbols
Servicing Safety Precautions
Signal Words
Tigercat Crane Safety Precautions
Tilting The Cab
Vibration Levels Inside Cab
Welding, Prior To
Working With Oil
-CONTROLS AND OPERATION
Activity Log
Adjust Menu
Air Conditioning, Heating And Ventilation
Alarm Messages
Angled Bunks
Articulation Lock
Audio System
Battery
Battery Boosting
Block Heater
Bluetooth Functions
Booster Cable Plug
Brake Foot Pedal
Brakes
Bunks
Cab Air Filters
Cab Controls
Cab Interior Lighting
Camera-Monitor
Centre Joint
Channels
Cold Idle Speed
Computer Display
Computer Passwords
Coolant
Crane
Cruise Control (Optional)
Date/Time Adjustment
Diagnostic Breakout Harness
Diesel Exhaust Fluid
Disconnect Switch
Drive Adjustments
Drive Foot Pedal
Emergency Engine Stop
Emergency Exit
Engine
Engine Derate Sequence
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Engine Warm Up
Expander Gate
Fire Suppression System – Amerex
Fire Suppression System – Dafo
Fresh Air Filter
Gate
General Crane
Heater
Holding Brake
Hydraulic Oil Level
Icons, Pictorgram Descriptions
Ignition Switch
Information Messages
Joystick
Joystick Control Output Adjustment Settings
Language Adjustment
Level Bunks 1075C/1085C
Loading / Unloading Operations
Load Limits, Tigercat Crane
Load Sensing, Operating Tips
Logs, Computer
Low-Wide Bunks
Machine Adjust Settings
Machine Warm Up And System Test
Measure Menu
Oil Level
Operating The Machine
Operator Name
Operator’s Seat
Operator’s Seat (Optional)
Passwords
Pictogram Descriptions
Power Outlets
Preferences Menu
Pre-Start Checks
Radio
Raw And Scaled Measured Values
Rear Chassis
Rear Chassis Components
Seat
Secondary Controls
Stakes And Extendable Bunks
Starting Engine
Starting The Machine
Steering
Steer Joystick
Stopping Engine
Telematics-Based Load Counter System (Optional)
Tigercat Crane
Tilting Crane (Optional)
Transmission Oil Level
Traveling With A Load
Traveling Without A Load
Troubleshooting Diagnostic Breakout Harnesses
Unlock Adjust
USB Port
Window Replacement
Working Speed
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Air Conditioning
Air Intake System
Air Recirculation Filters
Approved Anti-Seize Pastes For Exhaust / Aftertreatment Line (Tigercat By FPT Tier 4F Engines)
Articulation Lock
Auxiliary Power
Batteries
Belt – Engine Serpentine
Bogie Axle
Cab
Cab Tilt Pump
Calibrating The Joysticks
Care Of The Machine
Centre Joint
Changing The Type Of Hydraulic Oil
Charging Batteries
Cleaning
Commercial Wood – Weights
Computer Display
Cooler Package
Crane
Crane, Rotator And Grapple Maintenance
Determining The Type Of Bogie Axles Installed
Diesel Exhaust Fluid (DEF)
Diesel Exhaust Fluid Tank
Diesel Oxidation Catalyst/Selective Catalytic Reduction
Aftertreatment System (Denox 22 System)
Disconnecting The Transmission
Doors And Access Panels
Draining
Draining And Refilling
Draining The Oil
Drive Charge Filter
Electrical Compartments
Emergency Exits
Engine
Engine Coolant Heater Unit (Optional)
Filter Restriction Indicator
Filters
Fire Prevention
Fluid Sample Collection
Forwarder Payload Capacities
Fresh Air Filter
Fuel System
Fuses
Hood
Hydraulic Oil
Hydraulic Oil System
Hydraulic Oil Tank
Joystick
Lowering The Cab
Lubrication Chart
Lubrication Points Tigercat Crane F165 And F135
Lubrication Points Tigercat Crane F195
Lubrication Points Tigercat Link, Snubber Rotator And Grapple
Lubrication Points Tigercat Tilting Crane (Optional)
Machine Weight
Maintenance Schedule
New Machine Maintenance
Oil Lost From Leakage
Pressure And Speed Settings
Radiator
Rear Hitch
Refuelling
Relays
Releasing The Brakes
Rotator Maintenance
Scheduled Maintenance
Service And Lubrication Points Chart
Shut Off Valve, Fuel
Slew Bearing Lubrication
Start-Up Procedure After Major Machine Maintenance
Tigercat Crane
Tilting The Cab
Tire Pressures
Torque Specifications
Towing The Machine
Transmission
Transporting Instructions
Unloader Valve
Weight, Machine
Weights Of Commercial Wood
Wiper Motors
Wood, Weights Of Commercial Wood
Work Light
-ELECTRICAL AND COMPUTERS
Brake Foot Pedal
Bus Bars
Calibrating The Joysticks
Can-Bus Connections
Computer Control System
Computer Display
Connect To The Machine’s Computer With IQANRUN 4
Downloading Programs From Dealer Website
Drive Foot Pedal
Electrical Kit – Service And Diagnostics
Electrical System Schematic Wiring Diagrams
Expansion Modules
ID-TAG
IQANRUN 4
IQAN Software
Joystick Calibration
Settings File
Telematics System
Telematics System V2
Troubleshooting No Contact Errors
Updating The Program
Xa2 And Xs2 Expansion Modules
Xc21 Expansion Modules 1055C/1075C/1085C
-ENGINE AND ANTI-STALL
Circuit Description
Component Locations
Crankshaft Endplay Check
Engine Start Circuit
Fan Drive Pump Installation
Flex Drive Coupling
Transmission Dipstick And Fill Tube (1-Speed)
-DRIVE
All Wheel Drive Switch (2-Speed Only)
Axles
Bogie Axles
Cab Controls
Charge Pump
Drive Electronic Set-Up
Drive Motor Schematic
Drive Pump
Drive Pump Controller Solenoids
Drive Pump Electronic Set-Up
Drive Pump Pressure Check
Gear Selection Switch (2-Speed Only)
Gear Select Manifold (2-Speed Only)
Hydraulic Oil Heating
Hydrostatic Drive Motor
Hydrostatic Drive System
Pilot Reset Override
Pilot Reset Switch
Pump Begin Of Regulation (Min) And Max Displacement
Transmission
Transmission Dipstick And Filler Plug (2-Speed)
Transmission Dipstick And Fill Tube (1-Speed)
Transmission Pump
Travel Direction Switch
Travel/Engine Speed Adjust Switch
Wheel Installation
-BRAKES AND DIFFERENTIAL LOCKS
1055C/1075C Circuit Schematic – Modular Manifold
1085C Circuit Schematic – Modular Manifold
Accumulator
Adjusting The Parking Brake Pressure Switch
Brake Cylinder Removal (1055C/1075C)
Brake Foot Pedal
Brake Release
Brakes
Circuit Diagram
Circuit Schematic – 1055C/1075C Modular Manifold
Circuit Schematic – 1085C Modular Manifold
Cracking Pressure
Differential Locks
Drive Pump Controller Solenoids
Emergency Brakes
Ladder/Platform
Load Sensing
Main Pump
Modular Manifold
Modular Manifold Set-Up Check
Modular Valve Manifold -Complete Set-Up
Park Brake/Differential Lock Pressure Set-Up
Park Brake Pressure Switch Set-Up
Park Brake Switch
Removing The Brake Cylinder (1055C/1075C)
Service Brake And Ladder/Platform Pressure Set-Up
Service Brake Pressure Setup
Set-Up
Tigercat Bogie Axle Brakes
Tigercat Brakes
Tuning The Service Brakes
-COOLING SYSTEM
A/C Condenser
Charge Air Cooler
Circuit Description
Circuit Diagram
Coolant Radiator
Cooler Package
Cooling Fan
Cooling Pump
Cooling System Overview
Engine Serpentine Belt Replacement
Fan Drive Motor
Fan Drive Pump
Fan Hydraulic Schematic
Hydraulic Oil Cooler
-STEERING, CENTRE JOINT AND OSCILLATION LOCK
Centre Joint
Control Valve (Steer, Gate, Blade)
Electronic Steering Set-Up
Hydraulic Valve Compartment – Rear Chassis
Installing New Oscillation Lock Cylinders
Load Sensing
Oscillation Lock
Steering And Oscillation Lock
Steering, Secondary Controls
Steer Joystick
-CRANE, GRAPPLE AND MAIN PUMP
Computer
Connecting The Grapple
Crane
Crane Valve – Non Tigercat Crane
Crane Valve – Tigercat Crane
Grapple, Tigercat
Load Sense Pressure Adjustment
Load Sensing
Main Pump / Load Sense Set-Up
Re-Torquing Schedule
Slewing System
Slewing System Maintenance
Taper Lock Pin Bolt Torque
-SNOW BLADE
Cab Controls
Circuit Description
Circuit Diagram
Circuit Schematic
Load Sensing
Steer, Gate, Blade Valve
-GATE AND BUNKS
Cab Controls
Circuit Description
Circuit Diagram – Gate
Circuit Schematic – Gate
Control Valve (Steer, Gate, Blade)
Control Valve (Steer, Gate, Blade)
Load Sensing
-MISCELLANEOUS
Camera Monitor System
Fire Suppression System – Amerex
Fire Suppression System – Dafo
Ladder Operation
Window Replacement
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