Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 592
Number: 51802ENG (may 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
1185
Serial Numbers 11850101 To 11850500
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Non-Approved Field Product Changes
Regulatory Information
Warranty – EPA
EC Declaration Of Conformity
-SAFETY
Attachment Safety
Battery
Cab Exits
Calibration
Chain Shot
Clean And Inspect
Competent Person
Compliance With Instructions And Required Record Keeping
Diesel Exhaust Fluid (DEF)
Diesel Fuel
Dry Chemical Cleanup
Electrical
Electrical Hazards
ER Boom System
Fastener Torque And Reuse
Fighting Fires
Fire Prevention
Fluid Hazards
Grease Injection Injury When Using Pneumatic Grease Guns
Harvesting Attachment
Hazardous Materials
Hazards
High Pressure Injection Injuries
Hydraulic Hazards
Interlock Door Switch
Lifting And Carrying
Lifting Components Safely
Lightening Safety Awareness
Lock Out/Tag Out
Logging Safety
Loose Clothing Hazard
Machine Fire
Machine Hazards
Machine Stability And Traction
Maintenance
Material Lifting And Handling
Notice Labels
Operating Hazards
Operational Recommendations
Pneumatic Grease Guns
Read This Manual First
Refuelling The Machine
Retained Hydraulic Pressure
Safety Labels
Safety Precautions, General
Safety Symbols
Service Safety Precautions
Shipping Components
Signal Words
Thread Locking /Adhesive Compounds And Sealants
Transporting The Machine
Tree Felling Operations
Welding, Prior To
What To Do After A Machine Fire Has Occurred
What To Do If You Are Outside And See Lightening Or Hear Thunder
Work Conditions And Tools
Working With Oil
-CONTROLS AND OPERATION
Activity Log Screen
Adjusting The Start/Stop Values
Adjustments
Adjust Menu Screen
Adjust Rights Screen
Aftertreatment System – Engine Idle Too Long Alarm
Aftertreatment System Technical Failure Severe Alarm
Air Conditioning Control
Air Recirculation Filters
Alarm Messages – Types
Alarms
All Wheel Drive Switch
Attachment Rotate CW/CCW
Attachment Rotate Screen
Audio System
Auto Leveling
Auxiliary Power Outlets
Backlight
Back Up Camera
Band Width Limiting Adjustments – About
Battery Disconnect Switch
Bogie Balance Adjustment
Braking
Cab Air Conditioning, Heating And Ventilation
Cab Air Filters And Vents
Cable Assist
Camera And Display
Computer
Computer Display
Computer Display Messages
Control Panel
Coolant
Coolant Level Sensor Error Alarm
Cooling Fan Adjustments
Cooling Fan Clean Switch
Cooling Fan Full On/Automatic
Crane
Current Output Error
Date/Time Adjustments Screen
DEF Level
DEF Quality Low Alarm
DEF Tank Empty Alarm
Differential Lock Engaged Alarm
Differential Locks Engaged Alarm
Digital Output Error
Display Adjustments Screen
Door Safety Interlock
Drive
Drive Charge Filter Bypassed Alarm
Drive Charge System Alarm
Drive Motor Speed Sensor Alarm
Drives Adjustments Screen
Drive Speed Sensor Off Alarm
Electronic Device Holder
Emergency
Engine
Entering And Exiting The Cab
ER Boom System, Instructions
Fan Full On Alarm
Fine Control
Fine Control-About
Fire
Fire Suppression
Fire Suppression Discharged Alarm
Fire Suppression Fault Alarm
Fire Suppression System – Amerex
Fire Suppression System – Fogmaker
Fire Suppression System – Fogmaker
Fresh Air Filter
Front Differential Lock Switch
Fuel Low Level Alarm
Gear Selection Switch
General Crane Adjustments
General Machine Adjustments
Harvesting Head
Heater
Holding Brakes
Home Screen
Horn/Safety Alert Switch
HVAC
Hydraulic Motor Speed High Alarm
Hydraulic Oil
Idling The Machine
Ignition Key Switch
Inducement Locked Engine Limited To Low Idle Alarm
Information
Interior Cab Light Switch
Interlock Reset Switch
Interlock System
IQAN Module Fault Alarm
Joystick
Key Switch
Ladder And Platform Raise/Lower Switch
Language Adjustment
Left Joystick
Leveling
Leveling Adjustment Screen
Load Sensing, Operating Tips
Logging Out Of The Computer
Machine
Machine Orientation Screen
Machine Start-Up
Machine Voltage High Alarm
Machine Voltage Low Alarm
Main Boom Adjustments Screen
Main Boom Up/Down
Main Fuel Filter Clogged Alarm
Main Menu – About
Main Menu Screen
Manual Leveling
Maximum
Measure Menu Screen
Methods Used To Make Adjustments
Min/Max Current Values
Min Max, Slopes
Min/Max Values
Module No Contact Error Alarm
Modules Screen
Module VREF Error Alarm
Oil Grade Adjustments Screen
Oil Grade Selection
Operating The Machine
Operator Adjustments Screen
Operator’s Manual Case
Operator’s Seat
Oscillation Balance Screen
Oscillation Balance Switch
Overhead Control Panels
Parking Brake Switch
Passwords
Pedal Controls
Pictograms
Portable Fire Extinguishers
Positioning The Crane And Harvesting Head For Maintenance
Preferences Screen
Pre-Start Checks
Programmable Foot Pedal
Programmed Selector Switches
Pump Drive Gearbox Oil Temperature High Alarm
Raw Vs Scaled Values
Rear Camera
Rear Differential Lock Switch
Restarting An Engine
Return Filter Bypassed Alarm
Right Joystick
Right Joystick Pod
Rotate (Attachment)
Scaled Vs Raw Values
Seat
Service Brake Pressure Low Alarm
Starting The Engine
Start/Stop Slopes
Start/Stop Values
Steer Angle Sensor
Steering
Stick Boom Adjustments Screen
Stopping The Engine
Storage Compartments
Switch
System Menu Screen
Telescope Adjustments
Telescope Adjustments Screen
Telescoping Boom Extend/Retract,
Temperature Control
Travel Direction Swap Pedal
Travel Direction Switch
Travel/Engine Speed Adjust Switch
Turn Signal
Unlock Adjust Screen
USB Ports
Vents
Voltage Input Error Alarm
Warmup Mode
Water In Fuel Alarm
Webasto Fault Alarm
Windshield
Worklights
-LUBRICATION AND MAINTENANCE
Accumulator
Adding Oil
Adding Oil To The Hydraulic Oil Tank
Aftertreatment System
Air Conditioning System
Air Intake System
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Line (Tigercat By FPT Tier 4F Engines)
Approved Hydraulic Oils
Articulation Bearing
Articulation Lock Installation
Axle
Axle Input Shaft Lubrication
Battery
Bogie Axles
Boom Guides
Boosting The Battery
Brakes
Cab
Care Of The Machine
Case Return Strainer
Centre Joint
Changing The Engine Fuel Filter
Changing The Fuel Filter/Water Separator Element
Charging The Batteries
Checking Telescopic Stick Boom Play
Checking The Hydraulic Oil Level
Cleaning
Common And Custom Torque Specifications
Compartment, Storage
Compressor Belt Tension
Condenser, A/C, Cleaning
Coolant Heater See Engine Coolant Heater
Coolant Heater Unit Preventive Maintenance
Coolant Shut-Off Valve
Cooler Package
Crane Lubrication
Crankcase Ventilation Filter
Cylinder Locks
DEF
Diesel Exhaust Fluid (DEF)
Disabling The Oscillation Lock Cylinders
Disconnecting The Transmission
Draining
Draining The Oil
Emergency Exit
Engine
Filter Restriction Indicator
Filters
Fire
Fluid Analysis Program
Flywheel Housing
Fuel System
Fuses
Fuses And Relays
General Safety Information
General Torque Specifications
Hydraulic Oil
Hydraulic Oil System
Hydraulic Oil Tank
Input Shaft Lubrication
Installing And Uninstalling The Ladder
Jumping The Batteries
Ladder
Leveling Cylinders
Lock
Low Voltage Disconnect Adjustment
Lubrication
Machine Weight
Manual Hand Pump – Engine Enclosure And Fuel Tank
New Machine Maintenance
Oil
Oscillation
Oscillation Joint
Portable Ladder
Pressure And Speed Settings
Pressure Washing The Machine
Preventive Maintenance
Pump Drive Gearbox
Radiator
Refuelling
Releasing
Remote Fuel Tank Filling
Return Strainer
Rotary Manifold Reservoir
Rotary Manifold Seal Lubrication
Scheduled Maintenance
Serpentine Belt
Service And Lubrication Schedule
Service Lights
Slew Bearing Lubrication
Steer Cylinder Lubrication
Storage Compartment
Swing Drive Gearbox
Taper Lock Pins Re-Torquing
Telescopic Stick Boom
Tilt
Tilting
Tire Pressures
Torque, Fluid Connections
Torque Values
Towing The Machine
Transmission
Transporting The Machine
Unloader Valve
Vacuum Pump
Weight
Weights Of Commercial Wood
Windshield Washer Fluid Reservoir
Work Light Fuses
-HYDRAULIC SYSTEM
General Machine Setup
Hydraulic Oil Heat-Up
Working Pump And Valve Set-Up
-ELECTRICAL AND COMPUTERS
Backup Camera Setup
Calibrating The Joysticks
DASA Computer Software (Optional)
Harvester Sensor Calibration
IQAN Software
UDST Test – Engine Fault Codes T4F
-DRIVE
Bogie Balance Set – Up
Charge Pressure And Brake Check
Drive Set-Up
-BRAKES AND DIFFERENTIAL LOCKS
Modular Manifold Set-Up
Service Brake Pressure Set-Up
-COOLING SYSTEM AND FAN
Cooling Fan Circuit Setup
-STEERING, CENTRE JOINT AND OSCILLATION LOCK
Harvester Oscillation Cylinder Purge
-LEVELER
Leveler Assembly
-HARVESTING ATTACHMENT
Attachment Pump Set-Up
Attachment Rotation Speed Set-Up
-MISCELLANEOUS
Automatic Fire Suppression System – Amerex
Fogmaker Fire Suppression System
Tire Pressure Monitoring System
ELECTRICAL SCHEMATICS
HYDRAULIC SCHEMATIC
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