Factory Service Manual For Tigercat Loader. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 686
Number: 45701AENG (january 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Loader
234B
Serial Number 2342101 To 2344000
Contents
INTRODUCTION
MACHINE IDENTIFICATION AND SERIAL NUMBERS
NON-APPROVED FIELD PRODUCT CHANGES
REGULATORY INFORMATION
-SAFETY
Battery Disconnect Switch
Battery Safety
Before Welding
Cab Exits
Cooling System
DEF (Diesel Exhaust Fluid)
Emergency Cab Exits
Engine Doors
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Protective Clothing
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Welding, Prior To
Working With Oil
-CONTROLS & OPERATION
A/C On/Off Switch
Air Cleaner
Air Cleaner Unloader Valve
Air Conditioner/Heater
Air Filter Restriction Indicator
Air Intake System
Air Precleaner
AM/FM Stereo Radio/CD
Auxiliary Power, 12V
Battery Compartment
Battery Disconnect Switch
Cab Controls
Cab Tilting Procedure
Care Of Machine
Case Drain Strainer
Cell Phone Holder
Charge Pressure Filter
Cold Weather Starting
Computer
Control Panel
Cooler Package, Cleaning
Cooling Fan – Switch
DEF (Diesel Exhaust Fluid)
DEFtank
Diesel Exhaust Fluid (DEF) Level Warnings
Diesel Exhaust Fluid (DEF) Tank
Emergency Stop Switch
Engine Compartment
Engine Coolant Heater Controls, Optional
Engine Diagnostics Connection
Engine Fault Code Messages – Critical
Engine, Restarting After Engine Runs Out Of Fuel
Engine Starting
Engine Stopping
Fan – Ventilation
Filter
Fire Extinguisher
Foot Pedal, Swing
Fuel
Fuel Filter / Water Separator
Fuses And Relays
Gauges And Alarms
Hand Fill Pump
Heater Controls, Cab
Heater Controls, Engine Coolant
Horn
Hot Water Shut Off Valve
Hydraulic Oil
Hydraulic Pilot Filter
Hydraulic Return Filters
Icons, Pictogram Descriptions
Interlock Limit Switch
Key Switch
Light-Dome
Lights – Service Light Switch
Lights – Work Light Switch
Loader Mounting/Installation
Machine Operation
Machine Preparation
Md3 Computer
Md3 Computer Main Menu
Panel Control
Pictogram Descriptions
Precleaner, Air
Pre-Start Checks
Pump, Hand Fill, Hydraulic Oil
Radio 2 Way
Refueling
Seat
Setting The Machine
Starting The Engine
Stopping The Engine
Strainer, Case Drain
Tank, DEF
Tank, Hydraulic Oil
Trailer Mounting
USB Port – Md3 Computer
Vacuum Switch, Hydraulic Tank
Wait To Start
Windows
Windshield Washer Fluid
Windshield Wiper/Washer
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Air Cleaner
Air Conditioning
Air Intake System
Air Intake Tubing And Joints
Air Precleaner
Approved Hydraulic Oils
Case Drain Strainer
Cooler Package, Cleaning
DEF (Diesel Exhaust Fluid)
Filters
Fire Prevention
Fuel Filter – Engine
Fuel Filter / Water Separator 2342101 To 2342248
Fuel Filter / Water Separator 2342249 To 2344000
Fuel, Refueling
Fuel Tank And Filler
Hand Fill Pump
Hydraulic Oil
Hydraulic Oil Return Filters
Hydraulic Tank Vacuum System
Lubrication And Service Points
New Machine Maintenance
Oil Lost From Leakage
Oil Sample Collection Procedures
Oil Sampling Program
Pag Oil
Pilot Pressure Filter
Pressure Settings
Preventive Maintenance Schedule
Refrigerant
Refueling
Rotary Manifold Lubrication
Scheduled Maintenance
Service And Lubrication Points
Strainer, Case Drain
Swing Drive Lubrication
Torque Chart, General
Torque, Fluid Connections
Torque Settings, Recommended
Vacuum System, Hydraulic Tank
Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Circuit Diagram
Electronic Controls Description
Hydraulic Oil Reservoir
Hydraulic Pumps
Hydraulic System Operation
Load Sensing
Main Control Valve
Main Pump Por Valve Setting
Por Valve Setting
-PILOT SYSTEM
Electronic Controls Description
Pilot Electrical Diagrams
Pilot Hydraulic Circuit Diagrams
Pilot Hydraulic Schematic (Electronic Foot Pedals)
Pilot Hydraulic Schematic (Hydraulic Foot Pedals)
Pilot System Components
Pressure Settings
-ELECTRICAL SYSTEM AND COMPUTER
Alternator
Battery Compartment
Battery Disconnect – Switch
Channels
Cold Weather Starting
Computer
Connect To The Md3 With IQANRUN 3
Diesel Exhaust Fluid (DEF) Level Warnings
Downloading Applications From Dealer Website
Electrical Kit – Service And Diagnostics
Electrical Schematics
Electrical System
Engine Fault Code Messages – Critical
Fuses And Relays
Gauges And Alarms
IQANRUN 3
IQAN Software
MD3 Computer
MD3 Computer Main Menu
MD3 Controller Replacement
Relays And Fuses
Sensors And Electrical Component Locations
Servicing The Md3 With IQANRUN 3
Update Application
Wait To Start
-ENGINE AND ANTI-STALL
Anti-Stall
Electrical Schematic – Engine Management
Emergency Stop Circuit
Emergency Stop Switch
Engine Start Circuit
-SELF PROPELLED
Ac16 Circuit Components
Circuit Components (AC16)
Circuit Components (Self Propelled)
Circuit Description (AC16)
Circuit Description (Self Propelled)
Circuit Diagrams
Electronic Adjustment Procedure
Electronic Settings Description
Pressure Settings (AC16)
Pressure Settings, Port Relief Valves
Pressure Settings (Self Propelled)
Schematics
Self Propelled Circuit Components
-COOLING SYSTEM
Charge Air Cooler
Computer
Cooling System
Engine Belts
Oil Cooler
Oil Cooler, Radiator And Fan
Radiator
Variable Pitch Fan (Option)
-BOOM
Adjust Oil Flow To Cylinders (Cylinder Cycle Times)
Boom Circuit Description
Boom System Components
Boom Valve Spool Sections (Electronic Joysticks)
Boom Valve Spool Sections (Hydraulic Joysticks)
Circuit Diagrams
Cylinder Cycle Times, Typical
Electronic Adjustment Procedure
Electronic Settings Description
Hoist Valve Relief Valve Settings
Operator Mode
Pilot Electrical Diagrams
Pressure Settings
Pressure Settings, Port Relief Valves
Stick Valve Relief Valve Settings
-SWING
Circuit Description
Circuit Diagrams
Electronic Adjustment Procedure
Electronic Settings Description
Gearbox, Swing Drive
Hydrostatic Drive Motor
Lens Plate Timing Adjustment
Operator Mode
Pressure Settings
Pressure Settings, Port Relief Valves
Swing Bearing
Swing Brake (Self Propelled/Ac 16)
Swing Motor
Swing Pump
-STABILIZERS
Circuit Components
Control Valve
Counterbalance And Check Cartridges, Removal
Counterbalance Valves
Cylinders And Counterbalance Valves
Lowering Stabilizer
Pressure Settings
Raising Stabilizer
Stabilizer Circuit Description
Stabilizer Electrical Circuit Schematic
Stabilizer Hydraulic Circuit Schematic
-GRAPPLE
Adjust Oil Flow To Cylinders (Cylinder Cycle Times)
Circuit Description (Electronic Joysticks)
Circuit Description (Hydraulic Joysticks)
Circuit Diagrams
Cylinder Cycle Times, Typical
Electronic Adjustment Procedure
Electronic Settings Description
Grapple Connections To Boom
Grapple System Components
Operator Mode
Pressure Settings
Pressure Settings, Port Relief Valves
-LIVE HEEL
Circuit Diagrams
Cylinder Cycle Times, Typical
Electronic Adjustment Procedure
Electronic Settings Description
Live Heel Circuit Description
Live Heel Components
Live Heel Relief Valve Settings
Operator Mode
Pressure Settings
-DELIMBER/SLASHER AND CIRCLE SAW
Circle Saw Circuit Components
Circuit Description (Circle Saw)
Circuit Description (Delimber/Slasher)
Circuit Diagrams
Computer
Control Valve Delimber
Control Valve Saw Retract Slasher Cut
Delimber/Slasher Circuit Components
Delimber/Slasher Connections
Delimber/Slasher Electrical
Delimber/Slasher Pump
Electronic Adjustment Procedure (Circle Saw)
Pressure Settings For Circle Saw Cut And Retract
Pressure Settings For Top Saw Cut, Slasher Cut And Delimber
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