Factory Service Manual For Tigercat Mulcher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 404
Number: 41273AENG (ocotber 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Mulcher
470
Serial Number 4700101-4701000
Contents
INTRODUCTION
MACHINE IDENTIFICATION AND SERIAL NUMBERS
SAE STANDARDS FOR MACHINE OPERATOR PROTECTIVE STRUCTURES
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Back0Ver Accidents, Avoiding
Battery Disconnect Switch
Battery Safety
Cab Exits
Cooling System
Diesel Exhaust Fluid (DEF)
Emergency Cab Exits
Engine Doors
ER Boom System Precautions
Exhaust Fumes
Fire Prevention
General Safety Precautions
Grease Injection Injury
Hazard Zone
Hot Fluids Hot Surfaces
Hydraulic Pressure Hazard
Lightening Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Operating Safety Precautions
Protective Clothing
Safety Hazards, Operating
Safety Precautions, Servicing
Safety Signal Words
Safety Symbols
Servicing Safety Precautions
Viton Seal, Safety Hazard
Working With Oil
-CONTROLS AND OPERATION
Air Compressor-Air Supply-
Air Conditioning (A/C) Switch
Air Intake System Engine
Air Precleaner
Air Supply Connector
Air Vents
Attachment Tilt
Boom Lift
Cab Controls, Accessories And Instrument Panel
Cab Interior Lighting
Cab Tilt
Cab Tilt Pump
Camera-Monitor
Care Of The Machine
Charge Air Cooler
Cleaning Cooler Package
Computer
Cooler Package
Cruise Control Operation
DEF (Diesel Exhaust Fluid, Tank
Denox Fault Code Messages-Alert
Denox Fault Code Messages-Critical
Diagnostics Connection, Engine
Diesel Exhaust Fluid (DEF) Level Messages
Diesel Exhaust Fluid (DEF) Tank
Drive Limiter
Emergency Exits
Engine
Engine Diagnostics Connection
Engine Fault Code Messages-Alert
Engine Fault Code Messages-Critical
Engine, Hot Water Shut Off Valve
Escape Hatch Replacement
Filters
Fire Extinguisher
Fire Suppression System (Optional)
Fuel, Fill Cap Fuelling Procedure
Fuel Tank
Fuse And Relay Panel
Heater Control, Coolant (Optional)
Hot Water Shut Off Valve (Engine)
Hydraulic Oil Hand Fill Pump
Icons, Pictogram Descriptions
Inspection Of The Amerex Fire Suppression System
Instrument Panel
Md3 Computer
Md3 Computer Main Screen
Oil Cooler
Operating Machine
Pictogram Descriptions
Pre-Start Checks
Pump, Cab Tilt
Pump, Hand Fill, Hydraulic Oil
Refuelling Procedure
Screen Saver Adjustment
Seat
Service Compartments, Doors And Access Panels
Starting Engine
Stopping Engine
System Test And Warm-Up
Temperature Control, Cab
Tilting The Cab
Tilt Pump Cab
Track Components
Unloader Valve, Air Cleaner
Warning Devices
Winch Operation
Windshield Washer Fluid Reservoir
-LUBRICATION AND MAINTENANCE
After Treatment System
Air Conditioning System, Checking
Air Intake System, Engine
Air Precleaner
Checking The Air Conditioning System
Commercial Wood-Weights
DEF (Diesel Exhaust Fluid)
Denox 2 System
Diesel Exhaust Fluid (DEF) Handling
Diffuser, Case Drain
Diffusers, Hydraulic Oil Return
Draining The Diesel Exhaust Fluid Tank
Emergency Exits, Check Daily
Engine
Filters
Fire Prevention
Hydraulic Oil Return Filters
Hydraulic Oil Return Strainers
New Machine Maintenance
Oil Analysis Program
Oil Sampling Program
Pressure Settings
Scheduled Maintenance
Selective Catalytic Reduction (SCR) After Treatment System
Startup Procedure After Maintenance
Torque Chart, General
Torque Chart RO
Torque, Fluid Connections
Track Operation And Wear Preveention
Track Sag Adjustment
Tracks, Protecting Steel Tracks
Unloader Valve, Air Cleaner
Weights Of Commercial Wood
Winch
Winch Cable Length
Wire Colour Code Chart
Wood Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Filters
Hydraulic Oil Hand Fill Pump
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic System Components
Main Pump And Control Valve Circuit Diagram
Main Pump And Control Valve Circuit Schematic
Pressure Settings
Pressure Settings Pump Control Valve
Pump Hand Fill, Hydraulic Oil
Xa2 Modules
-PILOT SYSTEM
General Description, Pilot System
Interlock Reset Switch
Interlock System
Interlock System Electrical
Pilot Functions
Pilot Pressure Check
Pilot System Circuit Diagram
Pilot System Hydraulic Schematic
-ELECTRICAL AND COMPUTERS
Alternator
Alternator Belt
Battery Compartment
Battery Disconnect Switch
Computer
Denox Fault Code Messages-Alert
Denox Fault Code Messages-Critical
Diesel Exhaust Fluid (DEF) Level Messages
Drive Limiter
Electrical Schematics
Electrical System
Engine Fault Code Messages-Alert
Engine Fault Code Messages-Critical
Fuse And Relay Panel
ID-Tag
Main Control Valve
Md3 Computer
Md3 Modules
Screen Saver Adjustment
XA2 Expansion Modules
-ENGINE
Cold Weather Starting
Electrical Schematic
Engine
Engine Start Circuit
Machine Preparation
Pump Drive Gearbox
Starting Engine
Stopping Engine
System Test And Warm-Up
-COOLING SYSTEM
Air Conditioning Condenser
Charge Air Cooler
Circuit Description, Fan
Cooler Package
Cooling System Engine
Fan
Fan Drive Control Valve
Fan Motor
Fan Pump
Fan Speed Checks
Oil Cooler
Radiator
Serpentine Belt
-TRACK DRIVE
Brake Circuit Description
Circuit Hydraulic Schematic
Drive Motor Begin Of Stroke Adjustment
Drive Motor Description
Drive Motors
Drive Pump
Drive Pump Charge Pressure
Drive Pump High Pressure Relief And Por Valve Adjustment
Hydrostatic Drive System
Schematic Diagrams
Straight Travel
Test Drive
Torque Procedure
Torquing Undercarriage Bolts
Track Components
Track Drive Components
Track Drive Hydraulic Schematic
Track Drive Setup Procedure
Track Operation And Wear Prevention
Track Sag Adjustment
-LIFT BOOM
Boom Valve
Circuit Description
Joystick Control Valve
Lift Boom
Lift Boom Circuit Diagram
Lift Boom Hydraulic Schematic
Lift Boom Lock
Lift Boom Valve
Pressure Settings
-TILT BOOM
Circuit Description
Joystick Control Valve
Lift Boom Lock
Pressure Settings
Tilt Boom
Tilt Boom Circuit Diagram
Tilt Boom Hydraulic Schematic
Tilt Boom Valve
Tilt Boom Valve
-ATTACHMENT DRIVE
Attachment Drive
Attachment Drive Circuit Diagram
Attachment Hydraulic Schematic
Attachment Pump
Circuit Description
Pressure Settings
Safety Precautions
Set Cutter Control Valve Main Relief And Pump Tor-
Set Motor Begin Of Displacement Control
Set Motor Minimum Displacement
-PUSH BAR AND DEBRIS DOOR
Circuit Description
Pressure Settings
Push Bar And Debris Door Circuit Diagram
Push Bar And Debris Door Hydraulic Schematic
Push Bar And Debris Door Valves
Safety Precautions
-WINCH
Circuit Description
Pressure Settings
Winch
Winch Circuit Diagram
Winch Hydraulic Schematic
Winch Valve
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