Factory Service Manual For Tigercat Skidder. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 658
Number: 42837AENG (march 2017)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Skidder
620E
625E
630E
635E
Serial Number 6206401 To 6209000
Serial Number 6250501 To 6250800
Serial Number 6304201 To 6306000
Serial Number 6352001 To 6353000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
SAE Standards (ROPS, FOPS, OPS)
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
EC Declaration 620E 625E 630E
-SAFETY
Articulation Lock
Battery Disconnect Switch
Battery Safety
Cab Exits
Cab Safety Cable
Cab Support Brace
Cooling System
Diesel Exhaust Fluid (DEF)
Emergency Cab Exits
Exhaust Fumes
Fire Prevention
First Aid
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Noise Level Inside Cab
Parking The Machine
Protective Clothing
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Vibration Levels Inside Cab
Welding, Prior To
Working With Oil
-CONTROLS & OPERATION
Access Panels And Doors
Articulation Lock
Battery Boosting
Battery Disconnect Switch
Cab Controls
Cab Ventilation
Care Of The Machine
Centre Joint
Computer
Coolant Heater Engine (Optional)
Diesel Exhaust Fluid (DEF) Level Messages
Diesel Exhaust Fluid (DEF) Quality Messages
Doors And Access Panels
Engine Coolant Heater (Optional)
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fire Extinguisher, Portable
Fire Prevention
Grapple, Operating
Heater, Engine Coolant (Optional)
Machine Warm Up Operation
Machine Warm Up Speed Adjustment
Moving Instructions
Operating Machine
Parking Brake Switch
Pictogram Descriptions
Pre-Start Checks
Radio, AM/FM CD
Radio, CB (If Equipped)
Retrieval Points
Rotating Seat Kick Lever
Skidding
Starting Engine
Steering
Stereo AM/FM CD
Stopping Engine
System Messages
System Test And Warm Up
Tilt Cab
Towing Instructions
Towing Instructions – EHS Transmission
Transmission Dipstick
Transmission Oil Fill Location
Transporting Instructions
Winch, Operating
-LUBRICATION & MAINTENANCE
Aftertreatment System
Air Cleaner Maintenance
Air Conditioning System, Checking
Approved Anti-Seize Pastes For Exhaust/ Aftertreatment Line (Tigercat By FPT Tier 4F Engines)
Approved Hydraulic Oils
Articulation Lock
Axle
Battery Care
Cab Safety Cable
Cab Support Brace
Care Of Polycarbonate Windows
Centre Joint
Cleaning A/C Condenser And Cooler Package
Cooler Package Components
Denox 22 System
Depressurizing Suspended Machine Elements
Diesel Exhaust Fluid (DEF) Handling
Diesel Exhaust Fluid (DEF) Tank
Diesel Oxidation Catalyst/Selective Catalytic Reduction Aftertreatment System (Denox 22 System)
Draining Engine Coolant
Draining Hydraulic Tank
Draining Transmission Oil
Emergency Exits, Check Monthly
Filters
Fire Prevention
Fluid Analysis Program
Fluid Sample Collection Procedures
Fuel Tank
Fuse And Relay Panels
General Maintenance
Grapple Snubber Maintenance
Hour Meter – Maintenance
Hydraulic Fill Pump
Hydraulic Oil Tank
Hydraulic Tank Breather
Lubrication And Service Points
New Machine Maintenance
Oil Lost From Leakage
Parking Brake
Pressurized Water System Maintenance
Preventive Maintenance Schedule
Refuelling Procedure
Scheduled Maintenance
Serpentine Belt Inspection/Replacement
Service And Lubrication Points
Service Brake
Startup Procedure After Major Maintenance
Tilting The Cab
Tire Pressures
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Weights Of Commercial Wood
Wheels, Installing
Winch Maintenance – Allied Winch
Winch Maintenance – Carco
-ELECTRICAL AND COMPUTERS
Alarms And Gauges
Channels
Computer
Computer Modules
Connect To The Md3 With IQANRUN 3
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Kit – Service And Diagnostics
Electrical System Schematic Diagrams
Fuse And Relay Panels
Gauges And Alarms
Id-Tag
Input And Output Channels
IQANRUN 3
IQAN Software
Servicing The Md3 With IQANRUN 3
Switch And Sensor Locations
Troubleshooting Diagnostic Breakout Harnesses
Update Application
Wire Colour Code Chart
-ENGINE START AND STOP
Engine Flex Drive Coupler Installation
Main Pump Unloading Valve
Start Circuit Diagrams
Starting Engine
Starting In Cold Weather
Start Motor And Solenoid
Stopping Engine
-DRIVE
Axle
Charge Pump (Drive)
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Direction Selection Switch
Drive Motor
Drive Motor Speed Sensor Installation
Drive Motor Speed Verification
Drive Pump
Drive Pump Pressure Checks
EHS Transmission Cooler
Hydraulic Oil Heating Procedure
Hydrostatic Drive System
Hydrostatic Setup Procedure
Hydrostatic Setup Sheet
Maximum Speed Control
Special Tools For Wheel End Assembly
Startup Procedure After Major Maintenance
Transmission
Transmission Pump
Travel/Engine Speed Pedals
Wheel Installation
-BRAKES AND DIFFERENTIAL LOCKS
Accumulator
Charging Valve, Accumulator
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Main Pump
Main Pump Unloading Valve
Multifunction Manifold
Parking Brake
Pressure Settings Main Pump Por And Standby Pressures
Priority Valve
Service Brakes
-OIL COOLER AND FAN
Cooler Package
Cooler Package Components
Cooling Pump
EHS Transmission Cooler
Hydraulic Oil Tank
Multifunction Manifold
Oil Cooler
Suction Strainer
Variable Pitch Fan (Optional)
-STEERING AND CENTER JOINT
Centre Joint
Joystick Steering & Rotating Seat
Priority Valve
Steering Wheel & Stationary Seat
-GRAPPLE ARCH AND BOOM
Circuit Description
Circuit Diagrams
Control Valve
Control Valve Electrical Schematic
Grapple Rotate Assembly
Grapple Rotate Speed Check
Grapple Snubber Maintenance
Hydraulic Schematic, Circuit
Joystick (6-Button)
Main Pump
Pressure Checks And Adjustments
Priority Valve
Snubber Maintenance – Grapple
-WINCH
Allied Winch
Carco Winch
Control Valve
Multifunction Manifold
Pressure Checks
Pressure Settings Secondary Por, Main Pump Por And Standby Pressures (High Speed Winch Only)
Secondary Por (High Speed Winch Only)
Winch Maintenance – Allied
Winch Maintenance – Carco
-DOZER BLADE
Circuit Description
Circuit Diagram
Control Valve
Dozer Blade Control Lever
Hydraulic Schematic, Circuit
Pressure Checks
Secondary Por
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