Factory Service Manual For Tigercat Skidder. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 598
Number: 41336AENG (july 2017)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Skidder
620E
630E
635E
Serial Number 6206201 To 6206400
Serial Number 6304001 To 6304200
Serial Number 6351501 To 6352000
Contents
INTRODUCTION
SAE STANDARDS
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Articulation Lock
Battery Disconnect Switch
Battery Safety
Cab Exits
Cab Safety Cable
Cab Support Brace
Cooling System
Diesel Exhaust Fluid (DEF)
Emergency Cab Exits
Exhaust Fumes
Fire Prevention
First Aid
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Noise Level Inside Cab
Parking The Machine
Protective Clothing
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Vibration Levels Inside Cab
Welding, Prior To
Working With Oil
-CONTROLS & OPERATION
Access Panels And Doors
Articulation Lock
Battery Disconnect Switch
Cab Controls
Cab Ventilation
Care Of The Machine
Denox Fault Code Messages – Alert
Denox Fault Code Messages – Critical
Diesel Exhaust Fluid (DEF) Level Warnings
Diesel Exhaust Fluid (DEF) Quality Warning
Diesel Exhaust Fluid (DEF) Tank
Doors And Access Panels
Engine Air Cleaner
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fire Extinguisher, Portable
Fire Prevention
Fuel Tank
Fuse And Relay Panels
Grapple, Operating
Hydraulic Fill Pump
Hydraulic Filters
Hydraulic Oil Tank
Moving Instructions
Operating Machine
Parking Brake Switch
Pictogram Descriptions
Pre Start Checks
Radio, AM/FM CD
Radio, CB (If Equipped)
Retrieval Points
Rotating Seat Kick Lever
Skidding
Starting Engine
Steering
Stereo AM/FM CD
Stopping Engine
System Test And Warm-Up
System Warning Messages
Tilt Cab
Towing Instructions
Towing Instructions – EHS Transmission
Transmission Dipstick
Transmission Oil Fill Location
Transporting Instructions
Winch, Operating
-LUBRICATION & MAINTENANCE
After Treatment System
Air Cleaner Maintenance
Air Conditioning System, Checking
Approved Anti-Seize Pastes For Exhaust / After Treatment Line
Approved Hydraulic Oils
Articulation Lock
Axle
Cab Safety Cable
Cab Support Brace
Center Joint
Denox 2 System
Depressurizing Suspended Machine Elements
Diesel Exhaust Fluid (DEF) Handling
Draining Engine Coolant
Draining Hydraulic Tank
Draining The Diesel Exhaust Fluid Tank
Draining The Fuel Tank
Draining Transmission Oil
Emergency Exits, Check Monthly
Filling Hydraulic Tank
Filters
Fire Prevention
Fluid Analysis Program
Fuel, Refuelling Procedure
General Maintenance
Grapple Snubber Maintenance
Hour Meter ~ Maintenance
Lubrication And Service Points
New Machine Maintenance
Oil Lost From Leakage
Parking Brake
Pressurized Water System Maintenance
Refuelling Procedure
Scheduled Maintenance
Selective Catalytic Reduction After Treatment System (Denox 2 System)
Service And Lubrication Points
Service Brake
Start-Up Procedure After Major Maintenance
Tilting The Cab
Tire Pressures
Torque Chart, General
Torque, Fluid Connections
Weights Of Commercial Wood
Wheels, Installing
Winch Maintenance – Allied Winch
Winch Maintenance – Carco
-ELECTRICAL AND COMPUTERS
Alarms And Gauges
Channels
Computer
Connect To The Md3 With IQANRUN 2
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Kit – Service And Diagnostics
Electrical System Schematic Diagrams
Fuse And Relay Panels
Gauges And Alarms
ID-Tag
Input And Output Channels
IQAN Modules
IQANRUN 2
IQAN Software
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Troubleshooting Diagnostic Breakout Harnesses
Update Application
Wire Colour Code Chart
-ENGINE START AND STOP
Engine Flex Drive Coupler Installation
Main Pump Unloading Valve
Start Circuit Diagrams
Starting Engine
Starting In Cold Weather
Start Motor And Solenoid
Stopping Engine
-DRIVE
Axle
Charge Pump (Drive)
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Direction Selection Switch Rotating Seat & Joystick Steering
Drive Motor
Drive Motor Speed Verification
Drive Pump
Drive Pump Pressure Checks
EHS Transmission Cooler
Hydraulic Oil Heating Procedure
Hydrostatic Drive System
Hydrostatic Setup Procedure
Hydrostatic Setup Sheet
Maximum Speed Control
Special Tools For Wheel End Assembly
Startup Procedure After Major Maintenance
Transmission
Transmission Pump
Travel/Engine Speed Pedals
Wheel Installation
-BRAKES AND DIFFERENTIAL LOCKS
Accumulator
Charging Valve, Accumulator
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Main Pump
Main Pump Unloading Valve
Multifunction Manifold
Parking Brake
Pressure Settings Main Pump Por And Standby Pressures
Priority Valve
Service Brakes
-COOLING SYSTEM
Cooler Package
Cooler Package Components
Cooling Pump
EHS Transmission Cooler
Hydraulic Oil Tank
Multifunction Manifold
Multifunction Manifold
Oil Cooler
Suction Strainer
Variable Pitch Fan (Optional)
-STEERING AND CENTER JOINT
Centre Joint
Joystick Steering & Rotating Seat
Priority Valve
Steering Wheel & Stationary Seat
-GRAPPLE, ARCH AND BOOM
Circuit Description
Circuit Diagrams
Control Valve
Control Valve Electrical Schematic
Grapple Rotate Speed Check
Grapple Rotator Assembly
Grapple Snubber Maintenance
Hydraulic Schematic, Circuit
IQAN Modules
Joystick (6-Button)
Main Pump
Pressure Checks And Adjustments
Priority Valve
Snubber Maintenance – Grapple
-WINCH
Allied Winch
Carco Winch
Control Valve
Multifunction Manifold
Pressure Checks
Pressure Settings Secondary Por, Main Pump Por And Standby Pressures (High Speed Winch Only)
Secondary Por (High Speed Winch Only)
Winch Maintenance – Allied
Winch Maintenance – Carco
-DOZER BLADE
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Control Valve
Dozer Blade Control Lever
Pressure Checks
Secondary Por
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