Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 736
Number: 43288AENG (august 2018)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
845D
L845D
Serial Number 84512501 To 84513000
Serial Number 84522501 To 84523000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
SAE Standards For Machine Operator Protective Structures
Non-Approved Field Product Changes
Regulatory Information
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Cab Exits
Cable Assist
Cooling System
Diesel Exhaust Fluid (DEF)
Emergency Cab Exits
Engine Doors
ER Boom System Precautions
Exhaust Fumes
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch, Safety’
Lightening Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Pressurized Hydraulic Tank
Protective Equipment
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing Safety Precautions
Signal Words
Transporting The Machine
Viton Seals
Welding, Prior To
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY APPENDIX TO SECTION 1
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Do Nots
Type Of Housing Makes A Difference
-CONTROLS AND OPERATION
Accumulation Mode Feature
Accumulation Mode Selection
Attachment Operating Instructions And Safety’ Precautions
Auxiliary Power Outlet, 12 V
Battery Boosting
Cab Interior Lights
Camera
Cigarette Lighter 24V
Computer
Computer And Display
Control Panel
Controls – Cab
Coolant Heater Control Panel, Engine, Optional
Emergency Exits
Engine Coolant Heater Control Panel, Optional
Engine Coolant Shut Off Valve
Engine Diagnostics Connection
Fire Suppression System, Optional
Hand Pump Manual Operation, Power Roof
Heat/Cool Temperature Knob
Heater Control Panel, Engine Coolant, Optional
Hot Water Shut-Off Valves, Engine
Inspection Of The Fire Suppression System And Portable Extinguishers:
Instrument Panel
Machine Preparation
Master Alarm
Master Alarm Light
Messages, Computer
Operating The Machine
Operating Tips With Load Sensing
Operator’S Seat
Pedal Controls
Pictogram Descriptions
Power Roof
Radio
Refueling
Slope Indicators
Special Operating Instructions For ER Boom System
Storage Area
Switch
Traveling (Boom Raised)
Video Display, Camera
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Air Cleaner
Air Conditioning System, Checking The System
Air Filter – Changing
Air Filters
Air Intake System – Engine
Battery Booster Cable Socket
Battery Care
Battery Compartment, Main Fuses And Battery Disconnect Relay
Belt, A/C Compressor Drive
Belt, Serpentine, Inspection/Replacement
Care Of The Machine
Case Drain Strainers
Checking The Air Conditioning System
Cleaning
Cleaning Cooler Package
Commercial Wood – Weights
DEF (Diesel Exhaust Fluid)
Denox 22 System
Diesel Exhaust Fluid (DEF)
Draining And Cleaning The DEF Tank
Draining Hydraulic Oil Tank
Emergency Exits
Emergency Exits, Check Monthly
Engine Air Intake System
Er Boom System
Filter And Lubrication Schedule
Filter, Fresh Air – A/C Unit
Filter, Re-Circulating Air – A/C Unit
Filters
Fire Prevention
Fluid Analysis Program Fluid Analysis Kits
Fuel Cooler
Fuel, Refuelling Procedure (Tier 2 Machines)
Fuel, Refuelling Procedure (Tier4F Machines)
Fuel Tank
Fuses And Relays
GNSS Antenna (Iridium System)
Hydraulic Oil Fill Pump – Hand
Hydraulic Oil Filters
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic System
Hydraulic System – Refilling
Hydraulic Tank Breather
Hydraulic Tank Breather
Hydraulic Tank Pressurization Instructions
Leveler Cylinder Locks
Leveler Cylinder Tapered Lock Pins Re-Torquing
Lubrication Schedule
Measuring Track Sag
Module (Telematics)
New Machine Maintenance
Oil Fill – Hydraulic
Oil Lost From Leakage
Power Control Module
Power Roof, Power Unit
Pressure And Speed Settings
Pressure Washing
Pressurized Hydraulic Tank
Pump – Hydraulic Oil Fill – Hand
Refilling The Hydraulic System
Refuelling Procedure (Tier 2 Machines)
Refuelling Procedure (Tier 4F Machines)
Relays And Fuses
Removal Of Anti-Corrosion Spray (If Applicable)
Satellite Modem (Iridium System)
Scheduled Maintenance
Selective Catalytic Reduction (SCR) Aftertreatment System
Serpentine Belt, Inspection/Replacement
Service And Lubrication Schedule
Service And Maintenance Access Doors And Covers
Strainer-Fuel Tank
Strainers – Hydraulic Tank
Swing Drive Lubrication
Tapered Lock Pin Gap
Telematics System
Telematics System Components-Iridium
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Track
Track Chain Sag
Track Components
Track Drive Gearbox
Track Operation And Wear Prevention
Tracks, Protecting Steel Tracks
Weights Of Commercial Wood
Windows
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Setting Load Sense Relief Valve Pressure
Setting Margin Pressure
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Hydraulic Circuit Diagram
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System (845*2501 To 845*2601)
Pilot System (845*2602 To 845*3000)
Pilot System Components
Pilot System Electrical Circuits
-ELECTRICAL AND COMPUTERS
Cab Electrical Installation
Computer Control System
Electrical Service And Diagnostic Kit
Electrical System Overview
Electrical System Schematic
Software
Upper Frame Electrical Installation
-ENGINE AND ANTI-STALL
Anti-Stall And Load Sense Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Load Sensing
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condensor And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Coolant System
Fan Control System
Fan Drive System
Fan System Testing
Hydraulic Oil Cooler Circuit
Pressure Settings
Radiator
-TRACK DRIVE
Drive Motor Description Type B
Drive Motor Drive Description Type C
Drive Motor Start-Up Procedure
Drive Motor Type Identification
Hydraulic Circuit Diagram
Hydraulic Drive Motor Valve Sections
Hydraulic Drive System
Hydraulic Schematic
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Motor Case Drain Leakage
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Oil Flow Cycle Times
Boom System Description
Conventional Boom System
Converting Conventional Boom System To ER Boom System
Converting ER Boom System To Conventional Boom System
ER Boom System
Head Tilt
Hoist And Stick Valve Sections
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Typical Cylinder Cycle Times
-LEVELING
Adjusting Cylinder Tracking And Min/Max Settings
Adjusting Forward/Rear Leveling Speed
Adjusting Start And Stop Ramps
Attachment Circuits
Checking Leveling Speed
Counterbalance Valve Pressures
Leveler Component Lubrication
Leveling Circuit Description
Leveling Circuit Diagram
Leveling Control Valve
Leveling Cylinder Taper Lock Pins
Leveling Electronic Adjustment
Leveling Hydraulic Schematic
Leveling Valve Port Relief Pressure
Side Pivot Axis Bearing
-SWING
Adjust Swing Bearing Backlash
Hydraulic Schematic
Priority Swing Valve
Swing Bearing
Swing Bearing Replacement
Swing Bearing Wear Limits
Swing Drive
Swing Drive Valve Priority Circuit Description
Swing Pressure And Speed Settings
-SAW DRIVE
Electrical Circuit Diagram
Electrical Schematic
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Saw Circuit Description
Saw Control Valve
Saw Pump
Saw Pump Displacement/Flow
-ACCUMULATOR, CLAMPS, AND WRIST
Adjust Oil Flow For Cycle Times
Attachment Circuits
Attachment Pump Pressure Settings
Attachment Valve Pressure Settings
Computer System
Electrical Circuit Diagram
Electrical Schematic
Electronic Settings Description
Hydraulic Circuit Diagram
Hydraulic Schematic
Joystick Controls
Wrist Valve Pressure Settings
-POWER DOORS AND COVERS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuits
Power Roof Hydraulic Schematic
Power Roof Sensor Electrical Schematic
Pump Compartment Cover
Pump Compartment Cover Circuit Diagram
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