Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 742
Number: 47655AENG (june 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
855D
L855D
Serial Number 85512001 To 85513000
Serial Number 85522001 To 85523000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards, FOPS, OPS, ROPS, TOPS
Non-Approved Field Product Changes
Regulatory Information
Warranty – EPA
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Boom Systems
Cab Exits
Cable Assist
Cooling System
Emergency Cab Exits
Engine Doors
ER Boom Function, Switchable
ER Boom System Precautions
Exhaust Fumes
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch, Safety
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Equipment
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing And Repair
Servicing Safety Precautions
Signal Words
Viton Seals
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY APPENDIX TO SECTION 1
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Donot’s
Type Of Housing Makes A Difference
-CONTROLS AND OPERATION
Accumulation Mode Feature
A/C/Defrost Switch
Auxiliary Power Outlet, 12 Volts
Battery Boosting
Battery Disconnect Switch
Cab Interior Lights
Cold Weather Starting
Computer And Display
Control Panel
Coolant Shut-Off Valves, Engine
Cooling Fan-Switch
Diesel Exhaust Fluid (DEF)
Emergency Exit
Engine Coolant Heater Control Panel – Optional
Engine Diagnostics Connection
Engine Speed Switch
Er Mode-Switch
Felling Head Operating Instructions
Filters, Cab
Fire Suppression System
Foot Pedals
Horn, Safety Alert – Switch
Hydraulic Tank Vacuum Switch (Optional)
Ignition Key Switch
Joysticks
Load Sensing, Operating Tips
Machine Preparation
Master Alarm
Master Alarm Light
Oil Grade Selection
Operating Machine
Operator’S Seat
Pictogram Descriptions
Pilot System Off – Push Button Switch
Pilot System Reset – Push Button Switch
Radio
Refuelling Procedure
Restarting An Engine That Has Run Out Of Fuel
Saw Switch
Service Lights-Switch
Slope Indicators
Special Operating Instructions For Er Boom System
Starting Engine
Stopping Engine
Swing Brake-Switch
Switch
Temperature Alarm, Using The Fan Switch
Track Drive Switch
Traveling (Boom Raised)
Work Lights Switch
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Aftertreatment System (Denox 22 System)
Air Cleaner
Air Conditioning System, Checking The System
Air Filter-Changing
Air Intake System – Engine
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Attachment Case Drain Filter
Battery Care
Battery Compartment, Main Fuses & Battery Disconnect Relay
Belt, Serpentine, Inspection/Replacement
Boom System Safety Precautions
Care Of The Machine
Checking The Air Conditioning System
Cleaning
Clean Out Cover
Commercial Wood-Weights
Common Conversions
Coolant Pre-Heating System (Optional)
DEF Flushing Test
Denox 22 Dosing System
Diesel Exhaust Fluid (DEF)
Diffusers, Hydraulic Tank
Diffusers/Strainers – Hydraulic Oil Return
Doors, Service Access
Draining The Hydraulic Oil Tank
Emergency Exits
Emergency Exits, Check Monthly
Engine Air Intake System
Engine Coolant Heater Unit (Optional)
ER Boom Function, Switchable
ER Boom System
Filters
Fire Prevention
Fuel Tank
Fuses And Relays, Cab
Fuses And Relays, Rear Panel
Graffiti Removal
Heater Valve/Heated DEF Supply Lines
Hydraulic Oil Fill Pump-Hand
Hydraulic Oil Filters
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Return Filters
Hydraulic Oils
Hydraulic Oil Tank
Hydraulic System
Hydraulic System-Refilling
Hydraulic Tank Breather
Hydraulic Tank Pressurization Instructions
Leveler Component Lubrication Points
Leveler Cylinder Locks
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Measuring Track Sag
New Machine Maintenance
Oil Analysis Kits
Oil Lost From Leakage
Oil Sampling Program
Power Roof
Pressure And Speed Setting
Pressure Washing
Pressurized Hydraulic Tank
Preventive Maintenance Schedule
Pump Case Drain Filter
Pump – Hydraulic Oil Fill- Hand
Refilling The Hydraulic System
Relays And Fuses, Cab
Relays And Fuses, Rear Panel
Remote Fuel Tank, Coolant Heater Unit (Optional)
Remote Fuel Tank Filling
Removal Of Anti-Corrosion Spray (If Applicable)
Safety Precautions, ER Boom System
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service Access Doors
Service And Lubrication Schedule
Strainer/Diffuser
Strainer-Fuel Tank
Swing Drive Lubrication
Torque Chart
Torque, Fluid Connections
Torque Procedure, Track Shoe
Track Components
Track Drive Gearbox
Track Operation And Wear Prevention
Track Sag
Track Sag Adjustment
Track Shoe, Torque Procedure
Tracks, Protecting Steel Tracks
Unloader Valve
Weights Of Commercial Wood
Windows
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainer
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Load Sense Relief Pressure Setting
Margin Pressure
Margin Pressure Setting
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Controls
Electrical Schematic
Hydraulic Circuit Diagram
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
-ELECTRICAL AND COMPUTERS
Aftertreatment System Electrical Installation (T4F Engines)
Batteries And Cables
Battery Booster Plug
Battery Disconnect Relay
Bulkhead Plate Connectors
Cab Electrical Installation
Cab Electrical Installation
Cab Electrical Panel
Computer Control System
Control Panel, Left Armrest
Coolant Heater Unit Electrical Installation (Optional)
Electrical Schematic
Electrical Service And Diagnostic Kit
Electrical System Overview
Horn
IQAN Program Software
Machine Program Updates
Main Electrical (Fuse And Relay Box)
Motion Alarm And Power Roof
Upper Frame Electrical Components
-ENGINE AND ANTI-STALL
Anti-Stall And Load Sense Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Load Sense
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Coolant System
Electrical Schematic
Fan Control System
Fan Drive System
Fan Hub Installation
Fan Pump
Fan Pump Pressure Settings
Fan System Testing
Heater System
Hydraulic Oil Cooler Circuit
Hydraulic Schematic
Radiator
-TRACK DRIVE
Circuit Diagram
Hydraulic Drive System
Hydraulic Schematic
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Gearbox
Track Drive Motor Case Drain Leakage
Track Drive Motor Description Type B
Track Drive Motor Description Type C
Track Drive Motor Identification
Track Drive Motor Start-Up Procedure
Track Drive Motor Types
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
ER Boom Valve
ER/Cooler Bypass Valve
Hoist And Stick Control Valve
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Tilt Function
-LEVELING
Check Leveling Speed
Circuit Diagram
Hydraulic Schematic
Leveler Cylinder Taper Lock Pins
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Side Pivot Axis Bearings
-SWING
Hydraulic Circuit Diagram, Swing Drive
Hydraulic Schematic
Pre-Filling Pump And Motor
Swing Bearing Identification
Swing Bearing Replacement
Swing Bearing Seal Replacement
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-SAW DRIVE
Pressure Override Setting
Saw Circuit Description
Saw Control Valve
Saw Drive Hydraulic Circuit
Saw Drive Hydraulic Schematic
Saw Motor Begin Of Regulation Setting
Saw Pump
Saw Pump Maximum Displacement Setting
Saw Pump Stand By Pressure Setting
Saw Speed Adjustment
-ACCUMULATOR, CLAMPS, AND WRIST
Adjust Flow Cycle Times
Attachment Electronic Adjustment
Attachment Hydraulic System
Attachment Pump Pressure Setting
Attachment Valve Port Relief Valve Replacement
Attachment Valve Pressure Relief Valve Replacement
Circuit Diagram
Hydraulic Schematic
Wrist And Attachment Electrical Circuit Diagram
Wrist Relief Valve Pressure Settings
-SHEAR
Adjust Flow Cycle Times
Circuit Diagram
Hydraulic Schematic
Shear Circuit Description
Shear Control Valve Section
Shear Function Speed Settings
Shear Relief Valve Pressure Settings
-BAR SAW
Bar Saw Circuit Description
Bar Saw Hydraulic System
Bar Saw Pressure Settings
Bar Saw Speed Adjustment
Circuit Diagram
Hydraulic Schematic
-MISCELLANEOUS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuit Diagram
Power Roof Hydraulic Schematic
Power Roof Pressure Settings
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