Factory Service Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 734
Issued: september 1998
Bookmarks
Searchable
Wiring Diagrams
Model
Toyota Forklift
5FBE10
5FBE13
5FBE15
5FBE18
5FBE20
Contents
-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Jack-Up Points
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricants And Capacities
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
-BATTERY
Service Standards
Battery Compartment & Minimum Weight Required
Troubleshooting
Battery Assy
-CONTROL CIRCUIT [FOR OTHER THAN USA] (19931 – 19988) , [FOR USA] (19931 – 19991)
MCS-IIIA Controller
Acceleration Potentiometer Adjustment
Brake Switchstop Lamp Switch Adjustment
Parking Brake Switch Adjustment
Material Handling Switch Adjustment
Direction Switch
PS Controller
Steering Potent10 Installation Adjustment
-CONTROLLER [FOR OTHER THAN USA] (19989 -1, [FOR UL USA CANADA] (19992 -)
Operation
Repair
-MULTI-DISPLAY FUNCTIONS [FOR OTHER THAN USA] (19931 – 19988), [FOR USA] (19931 -)
Diagnosis
Analyzer
Mask Functions
-MULTI-DISPLAY FUNCTIONS [FOR OTHER THAN USA] (19989 -1)
Diagnosis
Analyzer
Mask Functions
-ELECTRICAL SYSTEM TROUBLESHOOTING [FOR OTHER THAN USA] (19931 – 19988), [FOR USA] (19931 -)
General
Troubleshooting Explanation
Drive System-Material Handling System Troubles
Steering System Troubles
-ELECTRICAL SYSTEM TROUBLESHOOTING [FOR OTHER THAN USA (l9989 – )
General
Troubleshooting Explanation
Locations Of Terminals And Connectors
Before Troubleshooting
Drive System-Material Handling System Troubles
Troubleshooting Related To Steering System
-MOTOR
Drive Motor
Pump Motor
Power Steering Motor
-FRONT AXLE AND TRANSMISSION (19931 1 9981)
General
Specifications
Components
Transmission
Front Axle
-FRONT AXLE & DRIVE UNIT (19982 -)
General
Specifications
Components
Front Axle & Drive Unit
-REAR AXLE (19931 1 9981)
Rear Axle Assy
Rear Axle Hub
-REAR AXLE (19982 -1)
General
Specifications
Components
Rear Axle Hub
Rear Axle Assy
-STEERING
General
Components
Specifications
Hydrostatics Steering Valve Assy
Steering Wheel
Mast Jacket Assy
Steering Cylinder Assy
-BRAKE (19931 1 9981)
General
Specifications
Components
Disc Brake
Brake Pedal
Master Cylinder
Parking Brake
Air Bleeding From Brake System
-BRAKE (19982 -)
General
Specifications
Components
Disc Brake
Disc Brake Wheel Inspection
Brake Adjustment
Air Bleeding From Brake System
Braking Force Inspection
Master Cylinder (19982 – 20003)
Master Cylinder (20004 -)
Parking Brake
Brake Pedal
-BODY
Body Frame
Battery Hood
Balance Weight
Combination Meter
-MATERIAL HANDLING SYSTEM
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST (19931 – 19941)
V Mast Assy
Lift Bracket
Chain
Fork
Mast Adjustment
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-MAST (19931 – 19941)
V Mast Assy
Lift Bracket
Chain
Fork
Mast Adjustment
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-MAST (19941- )
V Mast Assy
Chain
Fork
SV Mast Assy
FV Mast Assy
FSV Mast Assy
Lift Cylinder Rod Shim Adjustment
-CYLINDERS
Lift Cylinder Assy (19931 – 19941)
Tilt Cylinder
Lift Cylinder Assy (1 9941-)
-OIL PUMP
Oil Pump Assy
Test Procedure
Power Steering Pump Assy
-OIL CONTROL VALVE
General
Specifications
Hydraulic Circuit
Components
Oil Control Valve Assy
Relief Pressure Adjustment
Oil Control Valve Link
-APPENDIX
SST List
Service Standards List
Connector Drawing [For Other Than USA]
Connector Drawing [For USA]
CPU Board & DC/SD Board
Connector Drawing (Harness Side)
Connecting Diagram [For Other Than USA]
Connecting Diagram [For USA]
Wiring Diagram [For Other Than USA]
Wiring Diagram [For USA]
What you get
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