Toyota 5FG10 To 62-5FD30 Repair Manual Forklift manuals in PDF

Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 734; 89
Bookmarks
Searchable
Wiring Diagrams

Model

Toyota Forklift
5FG10
02-5FG10
40-5FG10
42-5FG10
5FD10
02-5FD10
5FG14
02-5FG14
40-5FG14
42-5FG14
5FD14
02-5FD14
5FG15
02-5FG15
40-5F G15
42-5FG15
5FD15
02-5FD15
5FG18
02-5FG18
40-5FG18
42-5FG18
5FD18
02-5FD18
5FG20
02- 5FG20
40-5FG20
42-5FG20
5FD20
02-5FD20
60-5FD20
62-5FD20
5FG23
02-5FG23
40- 5FG23
42- 5FG23
5FD23
02-5FD23
60-5FD20
62-5FD20
5FG25
02-5FG25
40-5FG25
42-5FG25
5FD25
02- 5FD25
60-5FD25
62-5FD25
5FG28
02 – 5FG28
5FD28
02-5FD28
60-5FD28
62-5FD28
5FG30
02-5FG30
5FD30
02-5FD30
60-5FD30
62-5FD30

Contents

-GENERAL
Exterior Views
Vehicle Listing
Abbreviations
Operational Tips
Standard Bolt & Nut Tightening Torque
High Pressure Hose Fitting Tightening Torque
Frame Number
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Component Weight
Recommended Lubricant Quantity & Type
Lubrication Charts
Periodic Maintenance
Periodic Replacement Lubricants And Parts
-ENGINE
General
Engine Performances
Engine Assy Removal
Engine Assy Disconnection
Engine Assy Installation
Engine Tune-Up
Air Cleaner
Radiator
Muffler And Exhaust Pipe
Battery
Starting Motor
Alternator
Accelerator Pedal
-CLUTCH
Clutch Cover
Clutch Release Cylinder
Clutch Master Cylinder (10 Ton Series)
Clutch Booster (20-30 Ton Series)
Clutch Adjustment
Oil Clutch System (Option)
-TORQUE CONVERTER
General
Hydraulic Circuit Diagram
Specification
Troubleshooting
Components
Upper Cover
Torque Converter
Oil Pump
Transmission Assy
Inching Brake Pedal
Shift Lever
-TRANSMISSION
General
Specifications
Transmission Assy
Shift Lever And Shift Lever Shaft
-PROPELLER SHAFT
General
Specifications
Components
Propeller Shaft
-DIFFERENTIAL
General
Specification
Components
-FRONT AXLE
General
Specifications
Components
Front Axle Shaft Hub
Differential Housing
-REAR AXLE
General
Specifications
Rear Axle Assy
Rear Axle Hub
Steering Knuckle And King-Pin
Rear Wheel Alignment
Rear Wheel
-STEERING
General
Components
Specifications
Steering Gear Box Removal
Steering Gear Box
Mast Jacket Assy
Telescopic Jacket Assy
Steering Gear Box Installation
Power Cylinder
Steering Link Adjustment
-BRAKE
General
Front Brake
Air Bleeding
Test
Master Cylinder (10 Ton Series)
Brake Booster (20- 30Ton Series)
Parking Brake
Brake Pedal
-BODY
Body Frame
Combination Meter
Wiring Diagram
-MATERIAL HANDLING SYSTEM
General
Hydraulic Piping
Return Filter , And Suction Strainer
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
V Mast Assy
FV Mast Assy
FSV Mast Assy
SV Mast Assy
-CYLINDER
Lift Cylinder (V) & Rear Lift Cylinder (FSV-FV)
Tilt Cylinder (V FSV FV)
Front Lift Cylinders (FSV-FV)
-OIL PUMP
General
Specifications
Components
Removal
Single Type Oil Pump
Tandem Type Oil Pump
Installation
Test Procedure
-OIL CONTROL VALVE
General
Specifications
Components
Oil Control Valve Link
-APPENDIX
SST (Special Service Tools)
Service Standards

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