Factory Service Manual For Toyota Order Picker. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 514
Number: 00700-CL220 (january 1998)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Toyota Order Picker
6BRU18
6BRU23
6BDRU15
6BSU20
6BSU25
Serial No. 20,001 to 29,999 – 24 volt models
Serial No. 30,001 to 39,999 – 36 volt models
Contents
-HOW TO USE THIS MANUAL
Map Of The Manual
Manual Design
Page Revision Record
Start Page
-SAFETY
Definitions
General Safety
Battery Safety
Static Safety
Jacking Safety
Tie-down for Transport
Welding Safety
-SYSTEMS OVERVIEW
Vehicle Specifications
General System Data
Brake
Steering
Lift / Lower System
Auxiliary System
Traction System
Modes of Operation
-SCHEDULED MAINTENANCE
Maintenance Guidelines
Daily or Every Eight (8) Operating Hours
Monthly or Every 200 Operating Hours
Semi-annually or Every 1000 Operating Hours
Annually or Every 2000 Operating Hours
Lubricants
Lubrication and Inspection Points
-TROUBLESHOOTING
How To Use This Chapter
Electrical Troubleshooting Guidelines
Shorts To Frame Test
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Electrical Connector Locator Photos
Troubleshooting Flowcharts
-ELECTRICAL CODES AND TESTS
Passwords
Disable the Brush Wear Warning
Start the Hour Meter
Self-diagnosis Mode
Analyzer (ANL) Mode
Calibrate (Calibrate) Mode
Configure (Configure) Mode
Tuning (Tuning) Mode
Code Summary Tables
Analog Tests (Category 1. Class 2)
-COMPONENT PROCEDURES
Theory of Operation
Electrical Functions
Braking System
Steering System
Traction System
Lift / Lower System
Auxiliary Hydraulic Functions
Indicators and Switches
-APPENDIX
Lubrication Equivalency Chart
Torque Chart – Standard (Ferrous)
Torque Chart – Standard (Brass)
Torque Chart – Metric
Decimal Equivalent Chart
Standard / Metric Conversions
Electrical Schematic Legend
Electrical Schematic
Hydraulic Schematic
INDEX
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