Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 89; 918
Number: CU335 (october 2005; november 2001)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Toyota Forklift
7FBCU15
30-7FBCU15
7FBCU18
30-7FBCU18
7FBCU20
3Û-7FBCU20
7FBCU25
30-7FBCU25
7FBCHU25
30-7FBCHU25
7FBCU30
30-7FBCU30
7FBCU32
30-7FBCU32
7FBCU35
30-7FBCU35
7FBCU45
30-7FBCU45
7FBCU55
30-7FBCU55
Contents
-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Jack-Up Point
Hoisting The Vehicle
Caution For Towing
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
-BATTERY
Battery Compartment And Required Weight
Service Standard
Display
Troubleshooting
Battery Assy
-CONTROLLER
General
Specifications
Components
Controller
Direction Switch
Accelerator Potentiometer Adjustment
Brake Switch Adjustment
Material Handling Lever Switch Adjustment
EZ Pedal (Opt)
-MULTI-DISPLAY FUNCTIONS
Multiple Display
Normal Function Screen
Mask Functions
Diagnosis
-TROUBLESHOOTING
Before Troubleshooting
Troubleshooting Method
SST Setting Methods
Troubleshooting
-MOTOR
Drive Motor
Pump Motor
Power Steering Motor
Motor Brush Wear And Overheat Warning
-DRIVE UNIT
General
Specifications
Components
Drive Unit Assy
Differential Case Assy
-FRONT AXLE
General
Specifications
Components
Front Axle Shaft-Axle Hub
Front Axle Bracket-Axle Housing
Differential Housing
-REAR AXLE
General
Specifications
Components
Rear Axle Assy
Steering Knuckle
Rear Axle Cylinder
-STEERING
General
Specifications
Components
Steering Wheel-Mast Jacket
Hydrostatic Steering Valve Assy
Relief Pressure Inspection Adjustment
Power Steering Pump Assy
-BRAKE
General
Specifications
Components
Front Brake
Dead-Man Brake (Opt)
Brake Air Bleeding
Braking Force Inspection Adjustment
Dead-Man Brake Adjustment
Brake Master Cylinder
Brake Booster
Dead-Man Brake Cylinder
Dead-Man Brake Solenoid
Dead-Man Brake Relief Valve
Parking Brake Inspection-Adjustment
Dead-Man Brake Wire Inspection-Adjustment
Brake Pedal Inspection Adjustment
-BODY
Components
Battery Hood Assy
Counterweight
Driver’s Seat
Fuse
-MATERIAL HANDLING SYSTEM
Hydraulic System Diagram
Components
Return Filter-Suction Filter
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
FV, FSV Mast Assy
QFV Mast Assy
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder (V)Rear Lift Cylinder (FV-FSV-QFV)
Flow Regulator Valve
Safety Down Valve
Front Lift Cylinder (FV-FSV-QFV)
Tilt Cylinder
-OIL PUMP
General
Specifications
Components
Oil Pump Assy
Test Method
-OIL CONTROL VALVE
General
Specifications
Components
Oil Control Valve Assy
Lift & Tilt Lock Valve Assy
Relief Pressure Adjustment
Lift Lock Unlocking Bolt
Control Valve Lever Assy
-SAS FUNCTIONS
General
Components
Before Starting Repair Work
Yaw Rate Sensor
Swing Lock Cylinder
Tilt Angle Sensor
Load Sensor
Speed Sensor
Mast Lifting Height Switch
Matching
Cautions On Modifying Vehicles
Renewal Of SAS Caution Label
-APPENDIX 1
SST List
Service Standards List
Wiring Diagram
-APPENDIX 2
SST List
Service Standards
Connector Drawing
Connecting Diagram
Wiring Diagram
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