Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 89; 567
Number: CU341 (december 2005; april 2003)
Bookmarks
Searchable
Wiring Diagrams
Model
Toyota Forklift
7FBEU15
7FBEU18
7FBEHU18
7FBEU20
Contents
-GENERAL
Vehicle Exterior View
Vehicle Models
Frame Number
How To Use This Manual
Operating Tips
Standard Bolt & Nut Tightening Torque
High Pressure Hose Fitting Tightening Torque
Recommended Lubricant Quantity And Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
-BATTERY
Battery Compartment And Required Weight
Service Standards
Display
Troubleshooting
Battery Assy
-CONTROLLER
General
Specifications
Components
Before Repair
Connector Inspection
Controller
Display
Direction Switch
Accelerator Potentiometer Adjustment
Brake Switch Adjustment
Material Handling Lever Switch Adjustment
-MULTI-DISPLAY FUNCTIONS
Multiple Display
General Functions
Manager’s Functions
Diagnosis
Mask Functions
-TROUBLESHOOTING
Before Troubleshooting
Troubleshooting Method
SST Setting Method
Diagnosis Code List
When An Error Code Is Displayed
When No Error Code Is Displayed
-MOTOR
Drive Motor
Pump Motor
-DRIVE UNIT & FRONT AXLE
General
Specifications
Components
Front Axle Hub & Drive Unit
-REAR AXLE
Rear Axle Assy
Rear Axle Hub
Rear Axle Cylinder Assy
Tire Angle Sensor (Opt)
-STEERING
General
Specifications
Components
Steering Wheel – Mast Jacket
Hydrostatic Steering Valve Assy
Inspect And Adjust The Relief Pressure
Priority Valve
Steering Knob Synchronizer Valve (Opt)
-BRAKE
General
Specifications
Components
Disc Brake
Brake Disc Wheel
Brake Pedal
Parking Brake
-BODY & FRAME
Components
Battery Hood Assy
Counterweight
Operator’s Seat
Fuses
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit
Components
Return Filter
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
FV – FSV Mast Assy
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder (V)
Flow Regulator Valve (V , FV , FSV)
Safety Down Valve
Front Lift Cylinder (FV, FSV)
Tilt Cylinder
-OIL PUMP
General
Components
Removal – Installation
Disassembly-Inspection – Reassembly
Test Method
-OIL CONTROL VALVE
Oil Control Valve
Oil Control Valve(F0R Mini Lever)
Mini Lever Box
-SAS FUNCTIONS
General
Components
For Repair Work
Tilt Angle Sensor
Load Sensor
Mast Lifting Height Switch
Matching
Cautions On Modifying Vehicles
-APPENDIX 1
SST List
Service Standards
Connector Drawing
Connecting Diagram
Electric Wiring Diagram
-APPENDIX 2
SST List
CPU Board Connector
Connector Drawing
Connecting Diagram
Electric Wiring Diagram
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