Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Quantity of Manuals: 3
Pages: 721; 729; 720
Number: CE326 (september 2002; july 2003)
Bookmarks
Searchable
Wiring Diagrams
Model
Toyota Forklift
7FBMF16
7FBMF18
7FBMF20
7FBMF25
7FBMF30
7FBMF35
7FBMF40
7FBMF45
7FBMF50
Contents
-GENERAL
Exterior Views
Vehicle Models
Frame Number
How To Use This Manual
Operational Tips
Jack-Up Point
Hoisting The Vehicle
Caution For Towing
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoated Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
-BATTERY
Battery Compartment And Required Weight
Service Standard
Display
Troubleshooting
Battery Assy
-CONTROLLER
General
Specifications
Components
Before Starting Repair Work
Connector Inspection List
Main Controller
Traveling/Material Handling Controller
SAS (With PS) Controller
SAS Controller
Contactor Panel
Display
Direction Switch
Accelerator Potentiometer Adjustment
Brake Switch Adjustment
-MULTI-DISPLAY FUNCTIONS
Multiple Display
Normal Function Screen
Mask Functions
Diagnosis
-TROUBLESHOOTING
Before Troubleshooting
Troubleshooting Method
SST Setting Methods
Troubleshooting
Main Controller System
Traveling Controller System
Material Handling Controller System
SAS System
Multi-Display Communication System
-MOTOR
Drive Motor
Pump Motor
Power Steering Motor
-DRIVE UNIT
General
Specifications
Components
Drive Unit Assembly
Differential Case Assembly
-FRONT AXLE
General
Specifications
Components
Tires Wheels
Front Axle Assy
Front Axle Bracket
-REAR AXLE
General
Specifications
Components
Tires Wheels
Rear Axle Assy
Rear Axle Hub Steering Knuckle
Rear Axle Cylinder
Rear Wheel Alignment
-STEERING
General
Specifications
Components
Steering Wheel Mast Jacket
Hydrostatic Steering Valve Assy
Relief Pressure Inspection Adjustment
Power Steering Pump Assy
-BRAKE
General
Specifications
Components
Front Brake
Parking Brake
Brake Valve
Brake Change Valve
Brake Air Bleeding
Braking Force Inspection
Brake Hydraulic Pressure Inspection
Parking Brake Switch Inspection
Brake Pedal Inspection Adjustment
-BODY
Components
Open The Seat Stand Method
Seat Stand Assy
Counterweight
Driver’S Seat
Fuse
-MATERIAL HANDLING SYSTEM
Hydraulic System Diagram
Components
Return Filter
Suction Filter
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
FV FSV Mast Assy
Lift Cylinder Rod Shim
-CYLINDER
Lift Cylinder (V) Rear Lift Cylinder (FV FSV)
Flow Regulator Valve
Safety Down Valve
Front Lift Cylinder
Tilt Cylinder
-OIL PUMP
General
Specifications
Components
Oil Pump Assy
Test Method
-OIL CONTROL VALVE
General
Specifications
Components
Oil Control Valve Assy
Relief Pressure Adjustment
Lift Lock Release Bolt
Mini Lever Box
-SAS FUNCTIONS
General
Components
Before Starting Repair Work
Yaw Rate Sensor
Steering Wheel Angle Sensor
Steering Knob Position Correcting Valve
Tire Angle Sensor
Swing Lock Cylinder
Tilt Angle Sensor
Load Sensor
Speed Sensor
Mast Lifting Height Switch
Matching
Cautions On Modifying Vehicles
-APPENDIX
SST List
Service Standards
Connector Drawing
Connecting Diagram
Wiring Diagram
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