Toyota 7FGU15 To 7FDU32 Repair Manual Forklift manuals in PDF

Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 596; 146
Number: CU040 (october 2005; october 1999)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Forklift
7FGU15
7FDU15
7FGU18
7FDU18
7FGU20
7FDU20
7FGU25
7FDU25
7FGU30
7FDU30
7FGU32
7FDU32
7FGCU20
7FGCU25
7FGQU30
7FGCU32

Contents

-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Hoisting The Vehicle
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
Ops System
SAS
-OPS
General
Components
OPS Controller
OPS Plug-In Analyzer
OPS Troubleshooting
-ENGINE
Engine Sectional Views
Major Specifications
Engine Performance Curves
Engine Assy
Air Bleeding From Fuel System (Diesel Vehicle)
Engine Speed Inspection And Adjustment
Air Cleaner
Radiator
Muffler & Exhaust Pipe
Battery
V-Belt Tension Inspection-Adjustment
Accelerator Pedal
EZ Pedal (Opt)
Vehicle Speed Control System (Opt)
-TORQUE CONVERTER & TRANSMISSION
General
Hydraulic Circuit Diagram
Specifications
Components
Troubleshooting
Transmission & Control Valve Assy
Torque Converter-Oil Pump
Torque Converter & Transmission Assy
Transmission Assy (1 Speed)
Transmission Assy (2 Speeds)
Clutch Drum Assy
Direction Switch Assy
Oil Pressure Measurement And Stall Test
-PROPELLER SHAFT
General
Specifications
Components
Propeller Shaft
-DIFFERENTIAL
General
Specifications
Components
Differential Assy
Differential Case Assy
Differential Carrier
-FRONT AXLE
General
Specifications
Components
Tires-Wheels (Pneumatic Tire)
Front Axle Shaft-Axle Hub
Front Axle Bracket-Axle Housing
-REAR AXLE
General
Specifications
Components
Tires-Wheels (Pneumatic Tire)
Rear Axle Assy
Rear Axle Hub-Steering Knuckle
Steering Knuckle
Rear Axle Cylinder
Rear Wheel Alignment
-STEERING
General
Specifications
Components
Steering Wheel-Mast Jacket
Hydrostatic Steering Valve Assy
Relief Pressure Inspection-Adjustment
-BRAKE
General
Specifications
Components
Front Brake
Brake Air Bleeding
Braking Force Inspection-Adjustment
Brake Master Cylinder
Parking Brake Inspection-Adjustment
Brake Pedal Inspection-Adjustment
Inching Pedal Inspection-Adjustment
Single Brake (Inching) Pedal Inspection-Adjustment (1-Pedal: Opt)
-BODY
Components
Engine Hood Assy
Counterweight
Driver’s Seat (Ors W/Full Suspension Seat: Opt)
Seat Belt
Combination Meter
Combination Switch
Fuel Sender Gauge
Relay Block
Seat Switch
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit Diagram
Components
Return Filter-Suction Filter
Natural Drop Test
Natural Forward Tilt Test,
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
Mast Assy
Llft Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder – Rear Lift Cylinder
Flow Regulator Valve
Front-Lift Cylinder
Tilt Cylinder
-OIL PUMP
General
Specifications
Components,
Oil Pump Assy
Performance Test
-OIL CONTROL VALVE
Vehicle W/SAS
Vehicle Without SAS
Specifications
Components
Oil Control Valve Assy
Relief Pressure Adjustment
Lift Lock Release Bolt
-SAS
General
Components
Precautions For Repair
Renewal of SAS Caution Label
Functional Parts
Re-Setting
Customize
Plug-In Analyzer
Diagnosis
Troubleshooting
Connector Layout
Connector Diagrams
Controller Sequence
-APPENDIX
SST List
Service Standards List
Wiring Diagram

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