Toyota 7FGU35 To 7FDU80 Repair Manual Forklift manuals in PDF

Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF (ZIP FIle)
Language: English
Quantity of Manuals: 4
Pages: 596; 598; 134;136
Issued: december 2000
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Forklift
7FGU35
7FDU35
7FGKU40
7FDKU40
7FGU45
7FDU45
7FGAU50
7FDAU50
7FGU60
7FDU60
7FGU70
7FDU70
7FGU80
7FDU80
7FGCU35
7FGCU45
7FGCU55
7FGCU60
7FGCU70

Contents

-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Hoisting The Vehicle
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement of Parts And Lubricants
-OPS
General
Components
OPS Controller
OPS Plug-In Analyzer
OPS Troubleshooting
-ENGINE
Engine Exterior Views
Major Specifications
Engine Performance Curves
Engine Assy
Air Bleeding From Fuel System (Diesel Vehicle)
Engine Speed Inspection And Adjustment
Radiator
Fan Drive
Muffler & Exhaust Pipe
Battery Spark Plug
V Belt Tension Adjustment
Accelerator Pedal
Electronic Governor
EZ Pedal (Opt)
-TORQUE CONVERTER & TRANSMISSION
General
Hydraulic Circuit Diagram,
Specifications
Components
Troubleshooting
Torque Converter
Torque Converter & Transmission Assy
Transmission Assy
Stator Shaft No2 & Oil Pump Assy
Clutch Drum Assy
Direction Switch Assy
Oil Pressure Measurement And Stall Test
-PROPELLER SHAFT
General
Specifications
Components
Propeller Shaft
-DIFFERENTIAL
General
Specifications
Components
Differential Assy
Differential Case Assy
Differential Carrier Cover Assy
-FRONT AXLE
General
Specifications
Components
Tires-Wheels (Pneumatic Tire)
Front Axle Assy
Front Axle Bracket
Front Axle Housing-Differential Housing
-REAR AXLE
General
Specifications
Components
Tires-Wheels (Pneumatic Tire)
Rear Axle Assy
Rear Axle Hub-Steering Knuckle
Steering Knuckle
Rear Axle Cylinder
-STEERING
General
Specifications
Components
Steering Wheel-Mast Jacket
Hydrostatic Steering Valve Assy
Relief Pressure Inspection Adjustment
-BRAKE
General
Specifications
Components
Front Brake
Brake Air Bleeding
Braking Force Inspection Adjustment
Brake Booster
Parking Brake Inspection Adjustment
Brake Pedal Inspection-Adjustment
Inching Pedal Inspection-Adjustment
Single Brake Pedal Inspection Adjustment (1-Pedal: Opt)
-BODY
Components
Counterweight
Driver’s Seat (ORS W/Full Suspension Seat: Opt)
Seat Belt
Combination Meter
Combination Switch
Fuel Sender Gauge
Relay Block
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit Diagram
Components
Return Filter-Suction Filter
Natural Droptest
Natural Forward Tilt Test,
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
Mast Assy
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder – Rear Lift Cylinder
Flow Regulator Valve
Safety Down Valve
Front Lift Cylinder
Tilt Cylinder
-OIL PUMP
General
Specifications
Components
Oil Pump Assy
Performance Test
Oil Pump Drive Shaft
-OIL CONTROL VALVE
General
Specifications
Components
Oil Control Valve Assy
Control Valve Lever Assy
Relief Pressure Adjustment
-SAS
General
Components
Precautions For Repair,
Renewal Of SAS Caution Label
Functional Parts
Re-Setting
Customize
Plug-In Analyzer
Diagnosis
Troubleshooting
Connector Layout
Connector Diagrams
-APPENDIX
SST List
Service Standards List
Wiring Diagram

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