Toyota 8FGDU15-32 To 8FGCU20-32 Repair Manual Forklift manuals in PDF

Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1830
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Forklift
8FGU15
8FDU15
8FGU18
8FDU18
8FGU20
8FDU20
8FGU25
8FDU25
8FGU30
8FDU30
8FGU32
8FDU32
8FGCU20
8FGCU25
8FGCU30
8FGCU32

Contents

-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Hoisting The Vehicle
How To Start The Hour Meter
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Bolt Strength Class Identification Method
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
-ENGINE-CHASSIS 4Y-E REPAIR
General
Troubleshooting
Engine Overhaul
Fuel System
PCV Device
Cooling System
Lubrication System
Ignition System
Starting System
Charging System
Appendix
-ENGINE-CHASSIS 1DZ-II REPAIR
General
Trouble Shooting
Engine Overhaul
Fuel System
Cooling System
Lubrication System
Starting System^
Charging System
Appendix
-ENGINE-CHASSIS 4Y-E LPG DEVICE REPAIR
General
Operation Description
LPG Regulator Overhaul
Electrical Troubleshooting
Appendix
-TRANSMISSION (PN1, 2, 3 / CU2, 3)
1 Speed Torque Converter (Std)
2 Stators Torque Converter (Opt)
-TRANSMISSION (CU1 TON SERIES)
General
Hydraulic Circuit Diagram
Specifications
Components
Troubleshooting
Control Valve Assy
Torque Converter, Oil Pump
Torque Converter & Transmission Assy
Transmission Assy
Clutch Drum Assy
Direction Switch Assy
Oil Pressure Measurement And Stall Test
-PROPELLER SHAFT
General
Specifications
Components
Propeller Shaft
-DIFFERENTIAL
General
Specifications
Components
Differential Assy
-FRONT AXLE
Dry Brake Model (STD)
Wet Brake Model (OPT)
-REAR AXLE
General
Specifications
Components
Tires Wheels (Pneumatic Tire)
Rear Axle Assy
Rear Axle Hub, Steering Knuckle
Steering Knuckle
Rear Axle Cylinder
-STEERING
General
Specifications
Components
Steering Wheel Mast Jacket
Hydrostatic Steering Valve Assy
-BRAKE
General
Specifications
Components
Front Brake
Brake Air Bleeding
Braking Force Inspection-Adjustment
Parking Brake Inspection-Adjustment
Brake Pedal Inspection-Adjustment
Inching Pedal Inspection· Adjustment
Single Brake (Inching) Pedal Inspection· Adjustment (1-Pedal: Opt)
Wet Brake
Greasing To Parking Brake Pedal Release Pin
-BODY
Components
Engine Hood Assy
Counterweight
Driver’S Seat
Seat Belt
Head Lamps
Combination Meter
Combination Switch
Fuel Sender Gauge
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit Diagram
Components
Return Filter
Suction Filter
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
Mast Assy
Chain
Fork
Standard For Selecting An Oversize Roller
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder·Rear Lift Cylinder
Safety Down Valve
Front Lift Cylinder
Tilt Cylinder
-OIL PUMP
General
Specifications
Components
Oil Pump Assy
Performance Test
-OIL CONTROL VALVE
Oil Control Valve Assy
Components
Oil Control Valve Assy (Mini Lever, Joystick Specification)
Control Valve Lever Assy
Relief Pressure Adjustment
Manual Down Valve
-MINI LEVER-JOYSTICK
General
Components
Mini Lever Joystick
-SAS / OPS
General
SAS Function
OPS Functions
Matching
Option Set
Diagnosis Memory
Rear Wheel Swing Control Check
SAS/OPS Plug-In Analyzer
-SST LIST – SERVICE STANDARDS LIST
Special Service Tool List
Service Standards List (Except Cu 1 Ton Series)
Service Standards List (Cu 1 Ton Series)
-MULTIFUNCTION DISPLAY DX (OPTIONAL)
General
General Functions
Mask Functions
Multifunction Display Assy
-ELECTRICAL SYSTEM TROUBLESHOOTING (EXCEPT CU1)
Before Troubleshooting
Troubleshooting
-ELECTRICAL SYSTEM TROUBLESHOOTING (CU1 TON SERIES)
Before Troubleshooting
Troubleshooting
WIRING DIAGRAM
SERVICE INFORMATION BULLETINS

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