Toyota FBRE12 FBRE14 FBRE16 Repair Manual Pallet Truck 7575392-040 manuals in PDF

Factory Repair Manual For Toyota Pallet Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 538
Number: 7575392-040 (october 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Pallet Truck
FBRE12
FBRE14
FBRE16

Contents

-GENERAL INTRODUCTION
How To Use This Manual
Abbreviations
Warning Symbols
Pictograms
-GENERAL SAFETY RULES
Work Safety
Electrical System
Safe Lifting
Truck Modifications
-OPERATION AND CONNECTION SEQUENCES
Description
-PARAMETERS
General
Parameter Settings
Operator Parameters
Service Parameters
Factory Parameters
-INSTALLATION
Transporting The Truck
Transporting The Mast
Transporting The Truck
Taking Into Operation
Dismantling The Mast
Putting Into Operation.
-MAINTENANCE
Introduction
Safety Precautions For Maintenance Work
Maintenance Instructions
Symbols
CC Rack Detection
Safety Checks
Periodic Maintenance
-TROUBLESHOOTING
Auxiliary Functions
Initial Troubleshooting
Troubleshooting Using Blocking Symbol
Troubleshooting Using Error Codes
Troubleshooting Without Indications
-CHASSIS
Overview
Description
Floor
Support Arm
Battery Compartment Parts
Operator’s Seat
Operator Controls
Interior Fittings
Mirrors
Overhead Guard/Roof
Finger-Foot Guard
-MOTORS
Overview
Description
Electric Pump Motor
Steering Motor
Electric Fan Motor / Fan
Electric Drive Motor
-MECHANICAL DRIVE GEAR UNIT
Overview
Description
Checking The Oil Level
Oil Change
Leakage From The Lower Cover
Replacing The Drive Gear
Replacing The Steering Bearings
-BRAKE SYSTEM/WHEELS
Brake System
Parking Brake
Wheels
Drive Wheel
Support Arm Wheel
-STEERING SYSTEM
Description
Electric Steering Wheel
Steering Unit
Steering Reference Sensor
-ELECTRICAL SYSTEM
Description
OTP
Battery C5110
Signal /Alarm (Sound-Light) C5160
Main Contactor
Instrument Panel
Height Indication
Travel Function Wiring/ Fuse
Drive Motor Cables/Resistor/Fuse
Transistor Panel
Work Function Harnesses / Fuse
Main Processor – MCU
Sending Units And Sensors
Safety Sensor / – Sensors
Height Measurement System
Calibration
-HYDRAULIC SYSTEM
General
Hydraulic Hygiene
Bleeding The Air From The Hydraulic System
Hose Inspection
Hydraulic Couplings
Hydraulic Unit
Hydraulic Pump
Main Valve Unit
Control Valve
Chassis-Mounted Hydraulic Hoses
Mast Hydraulic Conduits
Main Lift Cylinder
Free Lift Cylinder
Reach/Telescopic Cylinder
Dismantling The Cylinder
Tilting Cylinder
Sideshift Cylinder
Dismantling The Cylinder
-MAST
Description
Installing A Mast In A Newly Delivered Truck
Main Mast
Main Lifting Chain System
Fork Carriage
Main Mast Suspension
Forks
-WIRING DIAGRAM
Component List
Component Location
Connections
General Wiring Diagram
Detailed Diagrams
-HYDRAULICS SCHEMATICS
Component List
Component Location
Valve Unit
Hydraulics Schematics
-TOOLS
AMP Connectors
MQS Contacts
CPC Contacts
Other Tools
-SERVICE DATA AND GREASE SPECIFICATIONS
General Tightening Torques
Oil And Grease Specification
-TECHNICAL DATA
Mast Type And Weight (Kg’)
IP Classes On Components And Units
Battery Sizes
Truck Dimensions

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