Factory Operators Manual For Zetor Tractor. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Pages: 208
Number: 222.212.892 (june 2017)
Bookmarks
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Model
Zetor Tractor
Proxima GP 100
Proxima GP 110
Contents
LOCATION OF SERIAL NUMBERS
-SAFETY INSTRUCTIONS FOR USERS
General Safety Regulations
Proper Clothing
Starting The Engine
Driving Operation
Transportation Of Persons, Operation
Fire Prevention Principles
Preventive Daily Maintenance
Driver’s Seat
Front Passenger’s Seat Notification
Protection Of Cab Against Aerosols
The Level Of External Noise Of Tractor
The Level Of Internal Sound Of Tractor
The Level Of Vibrations On Driver’s Seat
Aggregation Tractor – Machine/Trailer
Tractors Equipped With Front End Loader
Principles For Operating Tractors Equipped With Front End Loader
Zetor Tractors Used For Work In The Woods
Safety Labels
-PREVENTIVE DAILY SERVICE
Preventive Daily Maintenance
Fuel System Leaks
Engine Oil Level
Cooling System
Liquid Brakes
Trailer Brakes
Hydrostatic Steering
Air Cleaner
Cab Filtration
Hitches
Inspection Of Fouling Of Coolers
After Work With Front Implements And In Case Of Cooler Clogging
Tyres And Wheels
Short Functional Test
-ACQUAINTANCE WITH TRACTOR
Safety Cab
Opening Doors From The Outside
Opening The Door From The Inside
Rear Window
Side Window’
Emergency Exits
Sun Screen
Shelf
Tools Box
Right Rear Panel
Internal Lighting
Rear View Mirrors
Aggregation Opening
Passenger’s Seat
Driver’s Seat Mars Svratka
Driver’s Seat Sears
Driver’s Seat
Tilt Steering Wheel
Tilting And Protrusion Of Steering Wheel
Heating Control Panel * Air-Condition
Heating Valve Control (A)
Switch Air-Condition (C)
Air Circulation In Cabin Control (D)
Proper Function Of The Heating And Air-Condition System
Fast Heating Of The Cabin Area
Fast Cooling Of The Space Of The Cabin
Operation Of Heating Or Air-Condition With Tractor S Work
Immediately After Cooling The Cabin
Air-Condition And Heating Registers (A)
Front Windshield (B) Defrosting
‘Air Filter With Active Carbon
Control Panel On Right Cab Pillar
Wiper And Washer Of The Front Window
Front Wiper Speed Switch
Rear Window Wiper
Washer Nozzle
Windshield Washer Tank
Panel Of The Instrument Panel
Lights Switch
Switch Of Warning Lights
Lights Switch Between The Grill And The Cabin
Direction Lights, Lower Beam Head Lights, Head Lights And Horn Switches
Front Wheel Drive Switch
Push Button Of Rear, Front Differential Locks
Switch Box
Switch Box Key In The Position (0)
Switch Box Key In The Position (I)
Switch Box Key In The Position (II)
Manual Throttle
Pedals And Levers
Gear Shifting Lever
Gear Shifting Scheme
Reversing Lever
Road And Reduced Speeds Shifting Lever
Torque Multiplier
Lever Of Shifting Of Speed 540 (Or 540E) And 1,000 Rpm Of The Rear Output Shaft
PTO Selection Control Lever
Lever Of Hand Brake And Hitch For Single-Axle Trailer
Battery Disconnector
Fuel Tank
Fuel Tank Drain Plug
Urea Tank
-INSTRUMENT PANEL
Instrument Panel – Signal Lamps
Instrument Panel – Instruments
Instrument Panel – Buttons
Display Description
Change Of The Look Of Display
Change In The Display Contrast
Display – Change Of Display
Display – Resetting Data
Display – Manual Brake
Display – Indicator Of Service Inspection Intervals
Exceeding The Service Interval
Zeroing (Reset) Of The Indicator Of Service Inspection Intervals
Error Signalling
Display – Error Messages
Description Of The Display Of Error Messages
Symbols Of Tractor Nodes
Display – Service Menu
Service Menu
Display – History Of Defects
Display – Setting Language Mutation
Display – Setting And Calibration
Travel Speed Calibration
Setting Of The Display Of The Rear PTO Shaft Speed
Setting Of Time
System Of Treatment Of Exhaust Gases – Setting
Instrument Panel – Warning
Replenish Fuel
Add Urea
High Temperature Of The Cooling Liquid
-SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
Conditions For DPF Operation
Error Signalling Of DPF System
Conditions For SCR System Operation
Urea (Aqueous Urea Solution Aus 32, DEF)
Principles For Safe Handling Of Urea (Aus 32, DEF)
Error Signalling Of SCR System
Indication Of Amount Of Urea In The Tank
Indication Of DPF And SCR Errors On The Display Of The Instrument Panel
Reduction Of The Engine Power And Engine Revolutions
Signalling Of Whether DPF Is Full
Long-Term Shutdown Of Tractor
Repairs And Maintenance Of The System Of Additional Treatment Of Exhaust Gases
System Of Treatment Of Exhaust Gases – Setting
Automatic Regeneration Of The Diesel Particulate Filter – Eat Regeneration Auto
Inhibition Of Regeneration Of The Diesel Particulate Filter – Eat Regeneration Inhibit
-OPERATION
Before You Start The Engine
Non-Permitted Starting
Coolant Heater
Starting The Engine While Using Coolant Heater
Starting The Engine
If Engine Does Not Start
Ignition System Failure Signalization
Immediately After Start
Engine Heating
Error Signalling
Indication Of The Limitation Of The Engine Power And Engine Revolutions
Diesel Particle Filter
Filter Of Solid Particles – Indication Of Operation And Failures Of The System
Diesel Particle Filter Regeneration
Drive Away
Gear Shifting
Shifting Road And Reduced Speeds
Reversing Lever
Torque Multiplier
Indication Of Function Of The Multiplier
Gear Shifting From Lower To Higher Gears
Gear Shifting From Higher To Lower Gears
Travelling Up The Slope
Travelling Down The Slope
Differential Lock
Control Of Front Driving Axle
Driving With Engaged Front Driving Axle
Foot Brakes
Air Brakes Of Trailers And Semi-Trailers
Warning Indication Of Air Pressure Drop
One-Hose And Two-Hose Brakes
One-Hose Brakes
Two-Hose Brakes
Hydraulic Brakes Of Trailers
Connecting And Disconnecting Quick Couplings Of Trailer Hydraulic Brakes
Stopping The Tractor – Manual Brake
Stopping The Engine
Leaving The Tractor
Warning Signalization Of Hydrostatic Steering Failure
Important Warnings
-RUNNING-IN THE TRACTOR
General Principles Of New Tractor Run-In In First 100 Hours Of Operation
In First 10 Hours Of Operation
From 100 Hours Of Operation
-TRANSPORT USE
Front Hook
Multistage Adjustable Suspension
Height Adjustment And Disassembly Of The CBM Stage Hitch
Automatic Mouth Of The CBM Stage Hitch
Modular System Of Hitches For Trailers And Semi-Trailers
Swinging Draw-Bar Console Module
Swinging Draw-Bar Console With A Fixed Pin Module
Console With A 0 80 Ball Module
Towing Bar
Hitch For A Single-Axle CBM Semi-Trailer
Coupling Of A Single-Axle Trailer
Uncoupling Of A Single-Axle Trailer
Hook Of The Mounting For A Single-Axle Trailer
Coupling With A Trailer Or Semi-Trailer
Maximum Permissible Vertical Static Load Of Hitches For Trailers And Semi-Trailers
-PTO DRIVE OF AGRICULTURAL MACHINES
Work With PTO Shaft
Front And Rear PTO Shaft Control
Display Of Revolutions Of The PTO Shaft
Rear Output Shaft – Shifting Of Dependent And Independent Speed Of The Shaft
Rear Output Shaft – Shifting Of Speed Of The Output Shaft 540 And 1000 Or 540E Rpm
Replaceable End Points Of Rear PTO Shaft
Facilitating Connection Of Joint Shaft Of An Aggregated Machine To The Tractor
Switching On The Rear PTO Shaft – Independent Revolutions
Switching On The Rear PTO Shaft – Dependent Revolutions
Front PTO Shaft
Maximum Transferred Output
Drive Of Machines With Greater Inertia Masses
-HYDRAULIC SYSTEM
Hydraulic System
Hydraulics Control Panel
Amount Of Oil Taken From Outer Hydraulic Drives
Connecting And Disconnecting Quick-Couplers
Quick-Couplings With Drip Collection
Connecting Machines And Tools To External Hydraulic Circuit
Front Outlets Of The External Hydraulic Circuit
Control Of The External Hydraulic Circuit Front Outlets
-MECHANICAL HYDRAULICS
Ways To Regulate Inner Hydraulic Circuit
Controlling The Inner Hydraulic Circuit
Free (Floating) Position
Adjustable Stop
Three-Point Hitch Lowering Speed Control
Hydraulic System Sensitivity Control
Position Regulation Of The Lifting Of The Rear Three-Point Hitch
Power Regulation Of The Lifting Of The Rear Three-Point Hitch
Mixed Regulation Of Lifting The Rear Three-Point Hitch
Exterior Rear Hydraulic Arms Controls
Outer Hydraulic Circuit
Outer Hydraulic Circuit Controls
Locking Control Levers
Different Functions Of Outer Hydraulic Circuit Control Levers
-ELECTRO-HYDRAULIC SYSTEM
Control Element Functions
Equipment ‘off’
Blocking Cancellation
Quick Sinking
Transport Of Implements
Stop Position
Vibration Compensator (Damper)
Limitation Of The Upper Position Of The Three-Point Hitch
Lowering Speed
Free Position
Setting The Control Of Three-Point Hitch
Manual Setting Of Control Of Three-Point Hitch
Automatic Control Of Three-Point Hitch
Using The Rear Control
External Control Buttons Of The Electro-Hydraulic System
Indication Of EHR-B Errors
Description Of Minor Errors Of The EHR-B Electro-Hydraulic System
Outer Hydraulic Circuit
Outer Hydraulic Circuit Controls
Locking Control Levers
Different Functions Of Outer Hydraulic Circuit Control Levers
-HITCHES
Rear Three-Point Hitch
Safety Principles Of Working With The Three-Point Hitch
Height Adjustment Of The Lifting Draw-Bars
Fixed And Free Position Of The Lower Hydraulic Draw-Bars
Limiting Draw-Bars
Upper Pull Rod
Selection Of Holes In The Bracket
Lower Draw Bar With Slipping Out End Pieces
Lower Draw Bar With CBM Hooks
Securing Lower Draw Bars With CBM Hooks
Front Three-Point Hitch
Controlling Front Three-Point Hitch
Adjusting The Lowering Rate Of The Front Three-Point Hitch
Hydraulic Lock Of The Front Three-Point Hitch
Working And Transport Position Of The Front Three-Point Hitch
Driving With Agricultural Machines Attached To The Front Three-Point Hitch
-WHEEL TREAD CHANGE
Change Of Front Wheels Track With Front Drive Axle
Gauges Of The Front Wheels Of The Front Drive Axle Of The Tractors Equipped With Screwed Footer Discs
Possible Adjustable Tracks Of The Front Wheels Of The Front Driving Axle Of The Tractors
Front Wheels Track Of Front Drive Axle In Tractors Equipped With Non-Removable Discs
Front Wheels Toe-In
Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle
Setting Wheel Stops With Front Drive Axle
Front Drive Axle Fenders
Rear Wheels Wheel Track
Gauges Of The Tractor Rear Wheels Equipped With Screwed Footer Discs
Rear Wheel Track Change
The Gauges Of The Tractor Rear Wheels Equipped With Solid Discs
-ADDITIONAL WEIGHTS
Weights In Front Of The Bonnet Mask
Weights Of The Front Three-Point Hitch
Weights Of Rear Wheels
Valve For Filling Tyre Tubes With Liquid
Chocking Of Front Wheels
Antifreeze Solution For Tyre Filling
-ELECTRIC INSTALLATION
Basic Service Information
Accumulator Battery
Battery Disconnector
Accumulator Battery Maintenance
Alternator
Alternator Maintenance
Electric Installation Overload
Fuse Panel
Checking The Adjustment Of The Front Grill Headlights
Adjusting The Front Grill Headlights
Checking The Adjustment Of The Cab Roof Headlights
List Of Lamps
-TRACTOR MAINTENANCE
Service Inspections
Steps Performed Daily Before The Start Of Work
Steps Performed Every 50 Hours Of Work
Steps Performed Every 100 Hours Of Work
Steps Performed Every 500 Hours Of Work
Steps Performed Outside The Interval Of 500 Hours Of Work
Monthly Performed Actions
Filling And Filter Replacement
Fuels, Coolants And Lubricants Used – Amounts
Zetor Service Fillings
Motor Oils
Oil To Gear Systems Of Tractors
Oil For The Front Driving Axle
Oil For The Hydrostatic Steering Of The Tractors
Specification Of Oils For Zetor Engines Equipped By Diesel Particle Filter
Specification Of Oil For Tractor Transmission Devices
Specification Of Oil For The Front Driving Axle
Specification Of Oil For The Tractor Hydrostatic Control System
Other Recommended Service Fillings Tested On Zetor Tractors
Oils For Zetor Engines Which Are Equipped With Diesel Particle Filter
Oils For Tractor Transmission Gearing
Oil For The Front Driving Axle
Oil For The Hydrostatic Steering Of The Tractors
Front PTO Oil
Plastic Lubricant For The Tractor
Hydraulic Brake Liquid For The Tractors
Liquid For The Cooling System Of The Tractors
Fuel For Zetor Engines Which Are Equipped With Diesel Filter
Urea (Urea Solution Aus 32)
Tractor Greasing Plan
Safety Instructions For Lubrication Of The Tractor
Solid Front Drive Axle
Hitch For A Single-Axle Semi-Trailer
Front Three-Point Hitch
Three-Point Hitch
Hitch Mouth For A Trailer
Upper Linkage Bracket
Pin Of Coupling Switching Off
Reversion Lever Pin
Technical Maintenance Of The Tractors After A General Overhaul Of The Main Groups
-MAINTENANCE INSTRUCTIONS
Front Bonnet Opening
Checking Oil Levels In Engine
Draining Oil From Engine
Replacing Full-Continuous Motor Oil Filter
Pouring Oil To Engine
Fuel Filter Element Replacement
Fuel System Venting
Replacement Of Carter Exhaust Oil Separator Filter Element
Maintenance Instruction Of Dry Air Filter
Main Air Filter Element Regeneration
Replacing Dry Filter Locking Element
Back Assembly Of Air Filter Elements
Checking Amount Of Oil In Hydrostatic Steering Tank
Replacing Oil And Hydrostatic Steering Filter Element
Venting Hydraulic Circuit Of Hydrostatic Steering
Replacing The Hoses Of Hydrostatic Steering
Replacing Coolant
Check And Replacement Of Oil In Gearbox, Axle Drive And Rear Axle Portals
Drainage And Inspection Holes
Changing Suction Filter
Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter
Gearbox Distributor – Replacement Of Oil Cleaner Cartridge
Front PTO
Filling, Controlling And Draining Hole Of Oil Of Front Drive Axle
Filling, Controlling And Draining Hole Of Oil Of Front Wheels Reducers
Brake Fluid Replacement
Cleaning The Heating Filters
Air Filter With Active Carbon
Carbon Filter Installation Instructions
Air-Conditioning Maintenance
Draining Condensate From The Air Reservoir
Checking The Air Systems For Leaks
Working Pressure Of Air Brakes
Maintenance And Treatment Of Tyres
Storing The Tractor
Diesel Particle Filter Maintenance
-ADJUSTMENT
Cogged Belt Tension
Bleeding Of Tractor Brake System
Check And Adjustment Of Service And Parking Brakes
Service Brake Adjustment
Parking Brake Adjustment
Adjustment Of Free Travel Of Brake Pedals
Adjustment Of Free Travel Of Clutch Pedal
Bleeding Of Hydraulic Clutch Circuit
Engine Travel Clutch Adjustment
Adjustment Of Hitch For Single-Axle Trailers
Adjustment Of Bowden Cable
-MAIN TECHNICAL PARAMETERS
Main Tractor’s Parameters (Mm)
Technical Data Of Engines
Permitted Maximum Load Of Front Axle (Kg)
Permitted Maximum Load Of Rear Axle (Kg)
Permitted Maximum Weight Of Vehicle Set ‘tractor + Mechanism’ (Kg)
Condition Of Steerage
Loading Capacity Of Front Tyres
Change Of The Load-Bearing Capacity Of The Front Tyres (%)
Loading Capacity Of Rear Tyres
Change Of The Load Capacity Of The Rear Tyres (%)
Permitted Combinations Of Wheels For Tractors
Power
Lifting Fore Eof Three-Point Hitch
Tensile Force
Forward Travel Speed Of The Tractor – 30 Km/H
Backward Travel Speed Of The Tractor – 30 Km/H
Forward Travel Speed Of The Tractor – 40 Km/H
Backward Travel Speed Of The Tractor – 40 Km/H
Rear Independent PTO Shaft Rotation
Speed Of Front Output Shaft
Outer Contour And Track Wheeling Diameter
Calculation Of Tractor Load Limit
INDEX
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