Massey Ferguson 9895 Workshop Manual Rotary Combine manuals in PDF

$19.95

Factory Service Repair Manual For Massey Ferguson 9895 Rotary Combine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

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Photo 9 - Massey Ferguson 9895 Workshop Manual Rotary Combine
Massey Ferguson 9895 Workshop Manual Rotary Combine $19.95
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Factory Service Repair Manual For Massey Ferguson 9895 Rotary Combine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Bookmarks: Yes
Searchable: Yes
Number: 4283099M1, 4283043M1
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Massey Ferguson 9895

Contents

  • -GENERAL INFORMATION
    –GENERAL INFORMATION
    Safety Alert Symbol
    Safety Messages
    Informational Messages
    A Word To The Operator
    Fire Prevention And First Aid
    Prepare For Operation
    Operation
    Transporting Combine On Public Roads
    Maintenance
    Engine Safety
    Tire Safety
    Battery Safety
    Accumulator Safety
    Header Lift Cylinder Stop
    Wheel Chocks
    Shields And Latches
    How A Combine Works
    Cutting And Feeding
    Threshing And Separating
    Cleaning
    Combine Serial Numbers
    Machine Serial Number
    Engine Serial Number
    Transmission Serial Number
    Final Drive Serial Number
    Lubrication And Maintenance
    Diesel Fuels
    Important Storage And Handling Precautions
    Fueling The Combine
    Fuel Specifications
    Fuel Conditioners
    Tires And Wheels
    Tire Pressure
    Removing Wheel From Combine And Removing Tire
    Tire Mounting
    Wheel Installation
    Wheel Bolt Torque
    Maintenance Of Tires
    Drive Belts
    Banded Drive Belt
    Maintenance Of Belts
    Belt Changing Guides
    Belt Sheave Alignment
    Belt Run In Procedure
    Belt Troubleshooting
    Belt Problem And Wear Guide
    Roller Chains
    Inspection Of Drive Chains And Sprockets
    Drive Chain Adjustment And Tightening
    Drive Chain Sprocket And Idler Alignment
    Drive Chain Elongation And Sprocket Wear
    Normal Tooth Wear
    Not Normal Tooth Wear
    Worn Chain On New Sprockets
    Drive Chain Service Tips
    Chain Replacement
    Cleaning And Lubricating Chains
    Drive Chain Lubrication
    Drive Chain Lubricants
    Good Drive Chain Lubrication
    Roller Chain Drive Troubleshooting Guide
    Storage Preparation
    Combine
    Engine
    Preparation For Use After Storage
    Combine
    Engine
    Torque Charts
    Standard Torque Specifications
    Metric Capscrew Markings And Torque Values
    Metric Conversions
    Fractions, Decimals, And Millimeters Conversion Chart
    Decimal Equivalents Of 8Ths, 16Ths, 32Nds, And 64Ths
    Decimal Equivalents Of Letter Size Drills
    Decimal Equivalents Of Number Size Drills
    Tap Drill Sizes – SAE & Metric
    American Standard Pipe Thread And Tap Drill Sizes
    Electrical Formulas
    Amperes (Current Flow)
    Volts (Electromotive Force)
    Ohms (Resistance)
    Watts
    Horsepower
    Belt Speed Calculation Formulas
    Geometrical Formulas
    Circumference Of A Circle
    Area Of A Circle
    Volume Of A Cylinder
    Volume Of A Sphere
    Area Of A Triangle
    Metric To Imperial And Imperial To Metric Conversion Factors
    Measures Of Temperature
    Measures Of Power
    Measures Of Pressure
    Measures Of Length
    Measures Of Area
    Measures Of Volume (Dry)
    Measures Of Volume (Liquid)
    Measures Of Mass (Weight)
    Measures Of Effort (Torque)
    Reference Tables
  • -SPECIFICATIONS
    SPECIFICATIONS
    General Lubrication
    Combine
    General
    Main Body
    Feeder
    Front Beater
    Stone Trap
    Thresher / Separator
    Feeder Reverser
    Rotor
    Concave
    Concave Overlap
    Separator Area
    Separator Return Pan
    Cascade Chaffer Pan
    Shoe
    Chaffer
    Sieve
    Cleaning Area
    Cleaning Fan
    Elevators (Clean Grain And Return)
    Grain Tank
    Unloading Auger
    Crop Residue Disposal System
    Ground Drive
    Steering Axle
    Brakes
    Transmission
    Final Drive
    Wheel Bolt Torque
    Front Wheels
    Rear Wheels
    Weight
    Capacities
    Engine
    Electrical System
    Batteries
    Operators Cab
    Cab
    Air Conditioning
    Lighting
    Mirrors
    Machine Monitor
    Grain Loss Monitor
    Digital Display
    Hydraulic System
    Filters
    Hydraulic Pressures
    Hydraulic Pump
    Hydraulic Element-Filter
    Oil Cooler Bypass-Check Valve
    Shuttle Valve
    Steering Priority-Valve
    Hydraulic Control-Valves
    Unloader Swing In And Out Valve
    Header Lift / Lower And Feeder Reverser-Valve
    Reel Fore And Aft Valve (Ce Only)
    Chaff Spreader, Reel Lift / Lower, And Master-Valve
    Reel Lift Raise Valve
    Reel Speed Valve
    Reel Speed Pressure Compensator
    Chaff Spreader / Rotary Screen Pressure Compensator
    Load Sense Pressure Regulator
    Header Lowering Valve
    Auger Swing Check Valves
    Chaff Spreader, Rotary Screen, Header Lift Load Sense, And Reel Speed Check Valves
    Reel Fore And Aft Check Valves (Ce Only)
    Header Lift And Feed Reverser Check Valves
    Unloader Swing Fast Valve
    Header Lift Cylinders
    Accumulator
    Header Support Pressures And Accumulator Precharge
    Header Lateral Tilt Cylinder
    Lateral Tilt Valve
    Variable Speed Header Drive Sheave Relief Valve
    Reel Drive Motor
    Reel Lift Cylinders
    Feed Reverser Hydraulic Motor And Clutch Assembly
    Unloader Engage Valve
    Unloading Auger Engage Cylinder
    Unloader Auger Tube Swing Cylinder
    Rear Wheel Assist Motor
    Selector Valve
    Steering Control Unit
    Power Steering CylindersStandard Adjustable Axle
    Power Steering CylindersRear Wheel Assist
    Hydrostatic Rotor Drive Pumps
    Hydrostatic Rotor Motor
    Three Speed Rotor Gearbox
    Hydrostatic Propulsion Drive
    Hydraulic Rotary Screen Drive
    Chaff Spreader Motors
    Torque Charts
    Standard Torque Requirements
    Torque Charts
    Metric Capscrew Markings And Torque Requirements
    Special Torque Requirement
    Dimensions
  • – ENGINE – DRIVES, COOLING AND FUEL
    –ENGINE
    Engine Service Manual
    Removal
    Installation
    Starting Procedures
    –ENGINE OUTPUT SHAFT
    General
    Removal (From Engine)
    Disassembly
    Inspection
    Assembly
    Output Shaft Housing – Installation To Engine
    –COOLING SYSTEM
    Radiator
    Removal
    Installation
    Filling Radiator
    Charge Air Cooler
    Removal
    Installation
    –CONDENSER / COOLER ASSEMBLY
    Removal
    Installation
    –FUEL TANK
    Removal
    Installation
    –ENGINE DRIVES
    Propulsion Pump Drive
    Belt Removal
    Belt Installation
    Drive Sheave Removal
    Drive Sheave Installation
    Hydrostatic Pump Drive
    Belt Removal
    Belt Installation
    Drive Sheave Removal
    Drive Sheave Installation
    –ROTARY SCREEN
    General Information
    Rotary Screen Door Panel
    Removal
    Installation
    Adjustments
    Rotary Screen Door Seal
    Deflectors
    Front Deflector Adjustment
    Rear Deflector Adjustment
    Drive Belt
    Removal
    Installation
    Drive Belt Sheaves
    Removal
    Installation
    Alignment
    Idler Arm
    Removal
    Disassembly
    Assembly
    Installation
    Bearings
    Removal
    Installation
    Rotary Screen And Seal
    Removal
    Assembly
    Installation
    Alignment And Adjustment
    Seal Straps
    General Information
    Adjustment
  • – MATERIAL HANDLING
    –FEEDER HOUSING
    General Information
    Fixed Speed Countershaft Drive Belt
    Removal
    Installation
    Fixed speed Countershaft Drive Belt Idler Sheave
    General Information
    Removal
    Installation
    Variable Speed Countershaft Drive Belt And Idler Sheave
    Removal
    Installation
    Jackshaft Drive Belt
    Removal
    Installation
    Jackshaft Drive Belt Idler Sheave
    General Information
    Removal
    Installation
    Pivot Shaft Drive Belt
    General Information
    Removal
    Installation
    Pivot Shaft Drive Belt Idler Sheave
    General Information
    Removal
    Installation
    Feeder Conveyor Chain Slats
    General Information
    Removal
    Installation
    Feeder Conveyor Chain
    General Information
    Adding And Removing Chain Links
    Adjustment
    Check Feeder Chain Wear
    Removal
    Installation
    Adjusting Position BlocksFeeder Drum Float
    Feeder Drum And Shaft
    Removal
    Installation
    Countershaft Variable Speed Header Drive
    Removal
    Disassembly
    Inspection Of Parts
    Assembly
    Installation
    Countershaft Fixed Speed Header Drive
    Removal
    Installation
    Feeder Housing Floors
    Removal
    Disassembly
    Assembly
    Installation
    Seal
    General Information
    Removal
    Installation
    Feed Plate
    Removal
    Installation
    Variable Speed Header Drive Jackshaft
    General Information
    Removal
    Installation
    Fixed Speed Header Drive Jackshaft
    General Information
    Removal
    Installation
    Feeder Housing
    General Information
    Removal
    Installation
    Lateral Tilt Assembly
    General Information
    Hydraulics
    Electrical
    Removal
    Disassembly
    Assembly
    Installation
    Pivot Shaft Slip Clutch
    Removal
    Disassembly
    Assembly
    Installation
    Pivot Shaft
    Removal
    Installation
    –CLEAN GRAIN SYSTEM
    General Information
    Clean Grain Elevator Drive Belt
    Drive Belt Adjustment
    Drive Belt Removal
    Installation
    Clean Grain Drive Belt Idler Sheaves
    General Information
    Idler Sheave Removal
    Idler Sheave Installation
    Clean Grain Elevator Conveyor Chain
    Conveyor Chain Adjustment
    Conveyor Chain Paddle Replacement
    Conveyor Chain Removal
    Installation
    Clean Grain Cross Auger
    Removal
    Installation
    Clean Grain Elevator
    Removal
    Installation
    Grain Bin Loader
    General Information
    Grain Bin Loader Drive Chain
    Upper Elevator Shaft
    Bin Loader Auger Assembly
    Bin Loader Drive Shaft
    –RETURN GRAIN SYSTEM
    General Information
    Return Elevator Drive Belt
    Drive Belt Adjustment
    Removal
    Installation
    Drive Belt Idler Sheaves
    Removal
    Installation
    Return Elevator Conveyor Chain
    Conveyor Chain Adjustment
    Conveyor Chain Paddle Replacement
    Conveyor Chain Removal
    Conveyor Chain Installation
    Return Grain Cross Auger
    Removal
    Installation
    Return Grain Elevator
    Removal
    Installation
    Upper Elevator Shaft
    Removal
    Installation
    Upper Return Auger
    Removal
    Installation
    Upper Head Assembly
    Removal
    Installation
    Return Grain Torque Limiter
    Disassembly
    Assembly
    –UNIVERSAL JOINT
    Disassembly
    Assembly
    –UNLOADING AUGER SYSTEM
    General Information
    Unloader Auger System Shear Bolts
    Angled Auger
    Cross Auger
    Unloader Drive Belt
    Unloader Drive Adjustment
    Drive Belt Removal
    Drive Belt Installation
    Drive Belt Idler SheavesUnloading Auger System
    General Information
    Removal
    Installation
    Unloader Jackshaft
    Removal
    Installation
    Main Cross Auger
    Removal
    Disassembly
    Assembly
    Installation
    Righthand Ujoint And Bearing Assembly
    Removal
    Disassembly
    Assembly
    Installation
    Angled Unloader Auger
    Removal
    Disassembly
    Assembly
    Installation
    Unloading Auger Tube
    Removal
    Installation
    Unloading Auger Coupler And Pilot Ring
    Removal
    Installation
    Unloading Auger Spill Reducer Assembly
    Removal and Disassembly
    Assembly and Installation
    Unloading Auger Outer Bearing
    Removal
    Installation
    Unloading Auger
    Removal
    Installation
    –POWER FOLD GRAIN TANK EXTENSIONS
    Power Fold Grain Tank Extension Switch
    Entering the Grain Tank
    Grain Tank Seals
    Push Rods and Rocker
    Actuators
    Removal
    Installation
  • – MATERIAL DISCHARGE
    –STRAW CHOPPER
    General Information
    Adjustments
    Spread Width
    Chopper Support Rails
    Knife Replacement
    Straw Chopper Secondary Drive Belt
    Drive Belt Adjustment
    Drive Speeds
    Removal
    Installation
    Drive Belt Idler SheavesSecondary Drive
    Removal
    Installation
    Straw Chopper Primary Drive Belt
    Drive Belt Adjustment
    Removal
    Installation
    Drive Belt Idler SheavePrimary Drive
    Removal
    Installation
    Jackshaft
    Removal
    Disassembly
    Assembly
    Installation
    Straw Chopper
    Removal
    Disassembly
    Assembly
    Installation
    –CE STRAW CHOPPER
    General Information
    Windrow Converger
    Fine Cut Knife
    Adjustments
    Fine Cut Knife
    Spreader Board
    Spreader Fins
    Straw Chopper Knives
    Knife Replacement
    Straw Chopper Drive
    Sheave Removal and Installation
    Primary Drive Adjustment
    Primary Drive Belt Replacement
    Primary Drive Idler Arm and Sheave
    Secondary Drive Adjustment
    Secondary Drive Belt Replacement
    Secondary Drive Idler Arm and Sheaves
    Jackshaft
    Straw Chopper
    Removal
    Disassembly
    Assembly
    Installation
    –STRAW SPREADER
    General Information
    Straw Spreader Primary Drive
    Adjustments
    Drive Belt Replacement
    Idler Arm and Sheave
    Straw Spreader Secondary Drive
    Adjustments
    Drive Belt
    Idler Arm and Sheave
    Jackshaft
    Removal
    Disassembly
    Assembly
    Installation
    Straw Spreader
    Removal
    Disassembly
    Assembly
    Installation
    –CHAFF SPREADER
    General Information
    Adjustments
    Positioning the Chaff Spreader
    Adjustment of Disc Speed
    Removal
    Disassembly
    Assembly
    Installation
  • -REAR AXLE
    –POWER REAR AXLE
    General Information
    Power Rear Axle Identification
    Power Rear Axle Wheel Motor Identification
    Basic Motor Specifications
    Power Rear Axle Performance
    Power Rear Axle Electrical Components And Controls
    Hydrostatic Circuitry Description
    High Pressure (379 To 476 Bar Or 5500 To 7000Psi)
    Wheel Motors To Selector Valve
    Selector Valve To Main Hydrostatic Transmission
    Case Drain Return
    Operation Description
    Charge Pressure 27 To 29 Mpa (392 To 420 Psi)
    System Pressure (414 Bar (6000 Psi) Working Pressure)
    System Off – Forward Or Reverse
    System On – Forward
    System On – Reverse
    Rear Wheel Lug Bolt Torque
    Rear Wheel Motor Axle Bearings
    Wheel Motor Steering Pin Bushings
    Adjusting Rear Axle Height
    Wheel Motor C-Frame Mounting Bolts
    Adjusting Rear Axle Wheel Tread (Width)
    Tread Adjustments
    Adjusting Rear Wheel Toe-In
    Checking And Tightening Rear Wheel Tie Rod Ends
    Wheel Stop Adjustment
    Axle Removal
    Axle Installation
    Selector Valve
    General Information
    Selector Valve Principle Of Operation
    Low Pressure Shuttle (Forward)
    Low Pressure Shuttle (Reverse)
    Solenoid Valve
    Selector Spool (Off Position) (System Disengaged)
    Selector Spool (On Position) (System Engaged)
    Flow Regulator
    Power Rear Axle Wheel Motor
    General Information
    Principle Of Operation (For The Route Of One Piston)
    Supply Position – (System Engaged)
    Full Supply Position (System Engaged)
    Bottom Neutral Position (System Engaged)
    Discharge Position (System Engaged)
    Top Neutral Position (System Engaged)
    Power Distribution (System Engaged)
    Power Distribution (System Disengaged)
    Removal
    Steering C-Frame Removal And Installation
    Disassemble And Assemble Bushings
    Installation
    Wheel Motor Bleeding/Start-Up Procedures
    Bleeding And Start-Up Procedures
    Power Rear Axle Service Tools
    Materials
    Tools And Equipment
    Basic Motor Repair
    Prepare Motor For Disassembly
    Cylinder Block Replacement
    Distributor Valve Replacement
    Disassemble And Assemble The Piston Assembly
    Disassemble The Bearing Support
    Assemble The Bearing Support
    Remove And Install Two Speed Valve
    Remove And Install Solenoid Valve
    Replacement Of The Two Speed Spool
    Troubleshooting And Testing
    Troubleshooting
    Troubleshooting Chart
    Combine Operation Mode Verses Test Pressures Chart
    Test Procedure No 1
    Test Procedure #2
    Test Procedure #3
    Test Procedure #4 (Flow Regulators)
    Test Procedure #5
    –ADJUSTABLE REAR STEERING AXLE
    Adjustable Steering Axle
    General Information
    Rear Wheel Bolt Torque
    Adjusting Rear Axle Wheel Tread (Width)
    Adjusting Rear Wheel Toe-In
    Axle Stop Adjustment
    Rear Wheel Bearing Lubrication And Adjustment
    Axle Removal And Disassembly
    Axle Assembly And Installation
    – THRESHING AND SEPARATING
    BEATER
    General Information
    Drive Belt
    Removal
    Installation
    Beater Drive Belt Idler Sheaves
    Removal and Disassembly
    Assembly and Installation
    Beater and Shaft
    Removal
    Installation
    Bearing Replacement
    Lefthand Bearing
    Righthand Bearing
    Header Drive Clutch Assembly
    Removal and Disassembly
    Assembly and Installation
    –STONE TRAP
    General Information
    Handle
    Removal
    Installation
    Stone Trap Cover Plate (Accessory)
    –ROTOR
    General
    Cylinder Bars
    Removal
    Installation
    Rotor Assembly
    Removal
    Installation
    Front Stub Shaft
    Removal
    Installation
    Front Bearing
    Removal
    Installation
    Rear Drive Hub
    Removal
    Installation
    Rotor Inlet Flighting
    Removal
    Repair
    Installation
    Knives
    Removal
    Installation
    Sweeps (Paddles)
    Discharge Sweeps
    Separator Sweeps
    Rotor Repair
    Skin Dents
    Static Balancing
    –ROTOR GEARBOX
    General Information
    Removal
    Installation
    Disassembly
    Input Shaft
    Output Shaft
    Intermediate Shaft
    Inspection
    Assembly
    –CONCAVES
    General Information
    Adjustment
    Calibrations
    Removal
    Installation
    Overlap Plates
    Removal
    Installation
    Blanks
    Installation
    Wires
    Removal
    Installation
    Positioning and Leveling
    –SEPARATOR GRATES
    General Information
    Removal
    Installation
    Separator Grate Deflectors
    –ROTOR GUIDE VANES / GUIDE VANE SHELL
    Rotor Guide Vanes
    Removal
    Installation
    Rotor Guide Vane Shell
    Removal
    Installation
    –SEPARATOR RETURN PAN
    General Information
    Rear Separator Pan Seal
    Removal
    Installation
    Separator Return Pan Side Frame Seals
    Removal
    Installation
    Separator Return Pan Support Bearings
    Removal
    Installation
    Rear Support Shaft Bearings
    Removal
    Installation
    Front Support Shaft Bearings
    Removal
    Installation
    Separator Return Pan
    Removal
    Installation
    –CHAFFER / CLEANING SHOE / SHAKER SHAFT
    General Information
    Cleaning (Shaker) Shoe
    Adjustable Chaffer (Upper Cleaning Screen)
    Fixed Air Foil Chaffer (Upper Cleaning Screen)
    Adjustable Sieve (Lower Cleaning Screen)
    Chaffer (Top Screen)
    Removal
    Installation
    Sieve (Lower Screen)
    Removal
    Installation
    Cleaning Shoe Frame Assembly
    Removal
    Installation
    Cleaning Shoe Frame Front Support Bearing
    Removal
    Installation
    Cleaning Shoe Frame Hanger Arm BearingsUpper
    Removal
    Installation
    Cleaning Shoe Frame Rear Support Shaft Bearing
    Removal
    Installation
    Cleaning Shoe Frame Front SealUpper
    Removal
    Installation
    Cleaning Shoe Frame Front SealLower
    Removal
    Installation
    Cleaning Shoe Side Frame Seals
    Removal
    Installation
    Cleaning Shoe Corner Seals
    Removal
    Installation
    Lower Separator Pan
    Removal
    Installation
    Lower Separator Pan Front Support Bearings
    Removal
    Installation
    Lower Separator Pan Rear Support Shaft BearingsUpper
    Removal
    Installation
    Lower Separator Pan Rear Support Shaft BearingsLower
    Removal
    Installation
    Lower Separator Pan Side Frame Seals
    Removal
    Installation
    Shaker Shaft
    Removal
    Installation
    Shaker Shaft Righthand Support Bearing
    Removal
    Installation
    Shaker Shaft Lefthand Support Bearing
    Removal
    Installation
    –CLEANING SHOE PITMAN
    Drive Belt
    Removal
    Installation
    Drive Belt Tensioning Idler
    Disassembly
    Assembly
    Idler Sheave Alignment
    Pitman Shaft
    Removal and Disassembly
    Assembly and Installation
    –CLEANING FAN
    General Information
    Fan Speed Adjustment
    Fan Speed Ranges
    Cleaning Fan Accessory
    Drive Belt
    Removal
    Installation
    Variable Speed Driven Sheave
    Removal
    Installation
    RightHand Bearing
    Removal
    Installation
    LeftHand Bearing
    Removal
    Installation
    Fan Assembly
    Removal
    Disassembly
    Assembly
    Balancing
    Installation
    –THRESHER DRIVE MAIN COUNTERSHAFT
    General Information
    Drive Belts
    Removal
    Installation
    Drive Belt Idler
    Removal and Disassembly
    Assembly and Installation
    Alignment and Adjustment
    Main Countershaft
    Removal and Disassembly
    Assembly and Installation
  • -FRONT AXLE
    –BRAKES
    General Information
    Brakes
    Basic Operating Principles
    Drum Brakes
    Brake Inspections
    Brake Lines and Hoses
    Master Cylinder Operation
    Checking Brake Fluid Level
    Master Cylinder
    Removal
    Disassembly
    Inspection and Cleaning
    Assembly
    Bench Bleeding Master Cylinder
    Installation and Adjustment
    Brake Wheel Cylinder
    Removal
    Installation
    Disassembly and Assembly of the Wheel Cylinder
    Replacing the Shoe and Lining Assemblies
    Removal of Brake Drums
    Removal of Brake Assembly
    Removal of Shoe and Lining Assemblies
    Removal of Brake Parking Lever
    Cleaning and Inspection of Parts
    Installation of Adjuster Cable
    Parking Brake Assembly
    Installation of Shoes to Backing Plate
    Installation of Brake Assembly
    Installation of Brake Drum
    Brake Shoe To Drum Adjustment
    Used or New Brake Drums
    New Brake Drums
    In Combine
    Parking Brake Adjustments
    Minor Adjustment
    Major Adjustment
    Parking Brake Adjustment Procedure
    Bleeding Brake System
    Manual Bleeding
    –FINAL DRIVE
    General Information
    Identification
    Final Drive Capscrew Torques
    Removal
    Disassembly
    Assembly
    Installation
    Oil Level
    Final Drive Riser
    General Information
    Installation
    –TRANSMISSION
    General Information
    Transmission Identification
    Combine Transmission Capscrew Torque
    Transmission Maintenance
    Transmission Lubrication Pump
    General Information
    Testing
    Replacement
    Transmission
    Removal
    Installation
    Transmission Shifter
    Transmission Shifter Assembly Adjustment
    Transmission Shifter Cable Adjustment
    Transmission Shifter Assembly
    Shift Rails, Forks, and Top Cover
    Bearing Adjustment Procedures
    All Shafts and Differential
    Differential
    Removal
    Output Shaft and Differential Carrier
    Differential Assembly
    Installation
    Input Shaft
    Seal Replacement With The Transmission Installed
    Input Shaft Removal
    Input Shaft Installation
    Main Pinion Shaft
    Removal
    Installation
    Countershaft
    Countershaft Removal
    Countershaft Installation
    Transmission Troubleshooting
    Transmission Troubleshooting Table
  • -HYDRAULICS
    –GENERAL INFORMATION
    General Information
    Hydraulic Schematic (Pressure and Flow Compensated Load Sense System)
    Axial Piston Pump (Load Sense Compensator)
    Filter Screen
    Oil Filters
    Priority and Shuttle Valve
    MonoBlock Main Control Valve
    Lateral Tilt Valve
    Hydraulic Load Sensing System
    During Low Pressure Standby Mode (No Steering Demand)
    During Activation of Load Sense (Pressure and Flow Compensated) Functions
    During High Pressure Standby Mode (Flow Compensated Functions)
    –HYDRAULIC RESERVOIR
    General InformationHydraulic Reservoir
    Draining
    Removal
    Disassemble and Clean the Hydraulic Reservoir
    Installation
    –RESERVOIR STRAINER SCREEN
    Removal
    Screen Cleaning
    Installation
    –OIL FILTER
    General
    Removal
    Installation
    –HYDRAULIC CONTROL VALVE
    General
    Hydraulic Control Valve
    Valve Locations
    Main Control Valve Port Location
    Hydraulic Lines
    Valve Adjustments
    Hydraulic Valves
    ORings And Backup Rings
    Unloader Swing In and Out Valve
    Reel Fore and Aft Valve (Optional)
    Feeder Reverser Valve
    Chaff Spreader, Reel Lift Lower, and Master Valve
    Reel Lift Raise Valve
    Reel Speed Valve And Header Lift / Lower
    Reel Speed Pressure Compensator
    Chaff Spreader / Rotary Screen Pressure Compensated Flow Regulator
    Load Sense Pressure Regulator
    Auger Swing Check Valves
    Reel Fore And Aft Check Valves (Option)
    Chaff Spreader, Rotary Screen, Header Lift, Load Sense, And Reel Speed Check Valves
    Header Lift And Feed Reverser Check Valves
    Unloader Swing Fast Valve
    Troubleshooting
    Main Control Valve Assembly
    Chaff Spreader Valve
    Rotary Screen Valve
    Reel/Pickup Speed Valve
    Header Lift
    Auger Swing
    Feed Reverser
    Reel Lift
    Reel Fore and Aft (CE)
    Solenoid Troubleshooting
    Solenoid Torque Values
    Removal and Installation of Hydraulic Control Valve
    Removal
    Installation
    –LATERAL TILT VALVE
    General
    Orings and Backup Rings
    Removal
    Disassembly
    Inspection
    Assembly
    Installation
    Troubleshooting
    Solenoid Troubleshooting (Directional Control Valve Solenoids)
    Solenoid Troubleshooting (Float Solenoid Valves)
    Lateral Tilt Valve Assembly
    –PRIORITY VALVE
    General
    Operating Modes
    Normal Operation (No Steering Demand)
    Steering Demand Mode
    Steering Relief Mode
    Priority Valve Troubleshooting
    Priority Valve Disassembly and Assembly
    Disassembly
    Assembly
    –UNLOADER ENGAGE VALVE
    General
    Operating Modes
    Unloader disengaged
    Unloader engaged
    Troubleshooting
    Disassembly
    Inspection
    Assembly
    –SHUTTLE VALVE
    General
    Removal
    Installation
    –VARIABLE SPEED RELIEF VALVE
    General Information
    Relief Valve Information
    Testing The Relief Valve On The Combine
    Testing The Relief Valve Off The Machine
    Servicing The Relief Valve
    –OIL COOLER BYPASS VALVE
    General Information
    Testing of Oil Cooler Bypass Valve
    –CHAFF SPREADER FLOW DIVIDER
    General Information
    Flow Divider Cartridge
    ORings and Backup Rings
    Removal
    Disassembly and Inspection
    Assembly
    Installation
    Troubleshooting
    Chaff Spreader Flow Divider
    –SINGLE POINT FIXED CONNECTOR
    General Information
    Single Point Fixed Connector
    Single Point Mobile Connector (Header)
    Connecting the Single Point Couplers
    Cartridge Removal and Installation
    Fixed Plate (Machine)
    Removal
    Disassembly
    Assembly
    Installation
    Single Point Mobile Connector (Header)
    Removal
    Disassembly
    Assembly
    Installation
    –HEADER LIFT CYLINDERS
    General
    Removal
    Disassembly
    Inspection
    Reassembly
    Installation
    –REEL LIFT CYLINDERS
    Reel Lift Master Cylinder
    Removal From Header
    Installation On Header
    Disassembly
    Inspection
    Reassembly
    Reel Lift Slave Cylinder
    Removal From Header
    Installation On Header
    Disassembly
    Inspection
    Reassembly
    –UNLOADING AUGER TUBE SWING CYLINDER
    General
    Operation
    Extend (Out)
    Retract (In)
    Removal
    Disassembly
    Inspection
    Reassembly
    Installation
    Bleeding Unloading Auger Tube Swing Cylinder and Lines
    –STEERING CYLINDERS
    Standard Rear Axle
    General
    Removal
    Disassembly
    Inspection
    Reassembly
    Installation
    RWA Rear Axle
    General
    Removal
    Disassembly
    Inspection
    Reassembly
    Installation
    Bleeding Steering Cylinders and Lines
    –UNLOADING AUGER ENGAGE CYLINDER
    General
    Operation
    Removal
    Disassembly
    Inspection
    Reassembly
    Installation
    Bleeding Unloader Engage Cylinder and Line
    –HEADER LATERAL TILT CYLINDER (OPTIONAL ACCESSORY)
    General
    Disassembly
    Inspection
    Reassembly
    –HYDRAULIC ACCUMULATOR
    General
    Special Tools
    To Lock Out the Accumulator
    Removal
    Installation
    Discharging the Accumulator
    Charging the Accumulator
    To Check the Charge at Any Time
    Accumulator Disassembly
    Inspection
    Accumulator Assembly
    –HYDROSTATIC DRIVE SYSTEMS
    General
    Rotor Drive
    Propulsion Drive
    Rotor and Propel Pump Hydraulic Schematic
    Principle Of Operation Of A Hydrostatic Motor
    Principle Of Operation Of A Hydrostatic Pump
    Operation
    Neutral Position
    Stroked (Forward) Position
    Stroked (Reverse) Position
    Multifunction Valve
    System Check Valve
    Pressure Limiter Operation
    Highpressure Relief Operation
    –PRIMING, FLUSHING, CLEANING, AND STARTUP OF HYDRAULIC SYSTEM
    General
    Priming The Suction Line For The Main Hydraulic Pump
    Priming The Hydrostatic Charge Pump Suction Filters And Lines
    Flushing And Cleaning
    Hydraulic System Startup Procedures
    After Servicing Of The Suction Lines, Suction Screen, Or Suction Filters
    Startingup A New/Repaired Hydraulic Pump
    Hydrostatic Propulsion Drive Startup Procedures (New/Repaired Pump/Motor)
    Hydrostatic Rotor Drive Startup Procedures (New/Repaired Pump/Motor)
    –HYDROSTATIC ROTOR DRIVE SYSTEM
    General
    Hydrostatic Rotor Drive Motor
    Removal
    Installation
    Hydrostatic Rotor Drive Tandem Pump
    Removal
    Disassembly
    Reassembly
    Installation
    Hydrostatic Rotor Drive System Adjustments
    Electric Displacement Control (Edc) And Hydraulic Displacement Control (Hdc) Neutral Adjustment
    Multifunction Valve Adjustment (Pressure Limit & High Pressure Relief Valve)
    Pump Charge Pressure Relief Valve Adjustment
    Motor Charge Pressure Relief Valve Adjustment (Forward)
    Hydrostatic Rotor Drive Systemtest Port Locations
    Hydrostatic Rotor Drive Troubleshooting Tables
    Neutraldifficult Or Impossible To Find
    System Operating Hot
    Transmission Operates Normally In One Direction Only
    System Will Not Operate In Either Direction
    Low Motor Output Torque
    Improper Motor Output Speed
    Excessive Noise And/Or Vibration
    System Response Is Sluggish
    Hydrostatic Propulsion Drive System
    General Information
    Pump
    Motor
    Transmission Components
    Manual Displacement Control (Mdc)
    Multifunction Valve (Pressure Limiter And High Pressure Relief)
    Pressure Limiter Operation
    High pressure Relief Operation
    Motor Operation
    Hydrostatic Propulsion Motor
    Removal
    Installation
    Propel Pump
    Removal
    Installation
    Hydrostatic Propulsion Drive System Adjustments
    Multi-Function Valve Adjustment (Pressure Limiter and High Pressure Relief Valve)
    Pump Charge Pressure Relief Valve Adjustment
    Motor (Forward/Reverse) Charge Pressure Relief Valve Non-Adjustable
    Hydrostatic Propulsion Drive Troubleshooting Tables
    Neutral – Difficult or Impossible to Find
    System Operating Hot
    Transmission Operates Normally in One Direction Only
    System Will Not Operate in Either Direction
    Low Motor Output Torque
    Improper Motor Output Speed
    Excessive Noise and/or Vibration
    System Response is Sluggish
    Test Port Locations
    Series 90 Pump
    Series 90 Motor
    –HYDROSTATIC PUMP AND MOTOR REPAIR
    General
    Series 90 Pump (Rotor and Propulsion Drive)
    Input Shaft Seal
    Multi-Function Valve Cartridges (High Pressure Relief Valves)
    Charge Pressure Relief Valve
    Charge Pump
    Auxiliary Pad Installation
    Displacement Control Valve (Propel Pump)
    Pressure Control Pilot Valve (PCP) (Rotor Pump Only)
    Disassembly
    Reassembly
    Series 90 Motor
    Output Shaft Seal
    Loop Flushing (Shuttle) Valve
    Motor Charge Pressure Relief Valve (Non-Adjustable)
    Disassembly
    Inspection/Reconditioning
    Reassembly
    Rotor Motor Repair
    General Repair Instructions
    Output Shaft Seal
    Cover Plate Seal
    Flushing Valve
    –HYDRAULIC PUMP
    Hydraulic Pump Component List
    General
    Principle of Operation
    Low Pressure Standby Mode
    Increased Flow Demand Mode
    Increased Pressure Demand (Load Sensing)
    High Pressure Standby Mode
    Pump Removal
    Pump Disassembly
    Inspection
    Pump Assembly
    Pump Installation
    Checking Hydraulic Pump Internal Leakage (Case Drain)
    Adjustment (Pressure-Flow Compensator Control)
    Load Sense (Flow Compensator) Valve Set Point
    Pressure Compensator Valve Set Point
    Troubleshooting
    STEERING CONTROL UNIT
    General Information
    Removal
    Removal (AutoGuide Steering Unit)
    Installation
    Installation (AutoGuide Steering Unit)
    Bleed Air From Steering System (Two Double Acting Cylinders)
    Power Steering Control Unit Troubleshooting
    Steering Control Unit Disassembly and Assembly
    Disassembly Meter (Gerotor) End
    Disassembly Control End
    AssemblyControl End
    AssemblyMeter (Gerotor) End
    HEADER REVERSER HYDRAULIC MOTOR
    General
    Operation
    Removal
    Installation
    Bleeding Header Reverser Hydraulic Motor
    Repair Procedures
    General
    Separating Of Clutch Housing From Gerotor Motor
    Clutch Disassembly
    Clutch Assembly
    Motor Disassembly
    Inspection of Gerotor Motor Components
    Motor Assembly Procedure
    Assembly of Gerotor Hydraulic Motor
    Assembly of Clutch Housing to Gerotor Hydraulic Motor
    –HYDRAULIC CHAFF SPREADER MOTOR
    General Information
    Hydraulic Chaff Spread Motor Components
    Removal
    Disassembly
    Inspection
    Installation
    –HYDRAULIC ROTARY SCREEN DRIVE
    General
    Hydraulic Schematic
    Adjustment of Flow Control
    Removal and Disassembly
    Inspect Parts For Wear
    Assembly and Installation
    Placing System Back Into Service
    Troubleshooting Drive System
  • -ELECTRICAL
    –GENERAL INFORMATION
    Introduction
    Basic Troubleshooting Procedures
    Tools
    General Testing Procedures
    Visual Inspection
    Continuity Check
    Voltage Check
    Testing For Open Circuits
    Finding An Open Circuit
    Testing For Short Circuits
    Testing For High Resistance
    –CONSOLE II TERMINAL
    Console II Terminal
    Gauges
    Work Screen
    Unloading Auger
    Header Position
    Percentage of Header Used
    Digital and Analog Display
    Header Screen
    Reel Control
    Header Control
    Combine Screen
    Engine Screen
    Miscellaneous Screen
    Setup
    System Setup
    Maintenance
    Calibrations
    VMM Diagnostics
    mVEC Diagnostics
    Engine Alarms
    Alarms
    Software Version
    Symbols and Alarms
    1St Message And Alarm Area
    2Nd Message And Alarm Area
    3Rd Message And Alarm Area
    4Th Message And Alarm Area
    5Th Message And Alarm Area
    6Th Message And Alarm Area
    7Th Message And Alarm Area
    8th Message and Alarm Area
    Engine Diagnostics
    Engine Trouble Code List
    –CAB ELECTRICAL COMPONENT LOCATIONS
    Electronic Modules
    Steering Column
    Seat and Console
    Right-hand Seat Mounted Console
    Right-hand Armrest Switches
    Seat
    Park Brake
    Overhead Console
    Lights and Wiper Switches
    Heating and Air Conditioning
    Electric Mirrors (Optional)
    Windshield Wiper
    Radio
    Power Outlets
    –CHASSIS SENSOR LOCATION
    Adjusting Switches
    Adjusting Inductive Sensors
    Sensors, Switches, Electrical Components
    Miscellaneous Electrical Components
    –ELECTRICAL CIRCUITS
    Fuse and Relay Panel
    Relay Locations
    Fuse Location and Amperage
    Fuses and Relays Outside of Cab
    Primary Circuit Breaker
    MVEC Relay Boxes
    Location
    Relay/Fuse Location
    VMM Inputs/Outputs
    VMM1
    VMM2
    VMM3
    VMM4
    VMM5
    VMM6
    Testing
    Fuse Testing
    Relay Testing
    Diode Test
    Machine Grounds
    Cab Frame Grounds
    Under Cab Grounds
    Main Machine and Battery Grounds
    –WIRING DIAGRAMS
    General Information
    Harness Abbreviations
    Splice Cross Reference
    Auto Guide
    Beacon Light
    Clutch and Feeder Reverse
    Concave and Seperator Fan Control
    Engine Start/Run
    Fieldstar and Moisture Sensor
    Grain Bin Switch Circuits
    Grain Loss Monitor
    Lighter and Power Receptacles
    Power Bin Covers
    Power Ladder
    Rear Work and Service Lights
    Rotor Speed Control
    Sensor Circuits
    Sieve And Chaffer Control
    Speed Sensors
    Switch Circuits
    Taillights, Backup Lights, And Alarm
    Unloader, Exit, And Row Finder Lights
    Unloading Auger And Swing
    Windshield Wiper, Seat Switch, and Power Mirrors
    Air Conditioner and Blower
    Data Bus and Auto Guide Roof
    Field Lights
    Rear Wheel Assist
    Header Height and Tilt
    Radio and Horn
    Reel Position and Reel Speed
    Steering Column
    SMV and Turn Signals
    Headlights
    Switch Backlighting
    Power Distribution
    Power Distribution 1
    Power Distribution 2
    Power Distribution 3
    Vertical Knife
    –ELECTRICAL TROUBLESHOOTING
    Thresher, Header and Unloading Electromagnetic Clutch
    General
    Seat Interlock Switch
    Electrical Header and Separator Clutch Troubleshooting
    Ignition Key Turned to ON Position and Header and Thresher Switches Toggled ON
    Clutch Removal and Installation
    Clutch Magnet and Armature Inspection
    Testing Clutch Magnet
    Clutch Brush holder
    Continuity Test
    Diode Test
    Brush Holder Servicing
    Brush holder Installation
    Bin Unloading Clutch Circuit
    Troubleshooting
    –BATTERIES
    Safety Precautions
    General
    Battery Connections
    Battery Disconnect Switch
    Battery Connections
    Starting Engine With Booster Battery
    –STARTING SYSTEM
    General Information
    Ignition Switch
    System Operation
    Battery Condition
    –CHARGING SYSTEM
    Introduction
    Operating Principles
    Troubleshooting
    Charging Systems
    Systems With Voltmeter
    No Output
    Alternator Removal
    Alternator Bench Test
    Alternator Unit Repair
    Disassembly and Bench Checks
    Alternator
    Alternator Assembly
    Alternator Installation
  • -ELECTRONICS
    GENERAL INFORMATION
    General
    Electrical System
    Batteries
    Cleaning
    –INPUTS AND OUTPUTS
    Inputs and Outputs
    Console
    Combine Cab
    Combine Speed Inputs
    Control Handle Inputs
    Right hand Console Switches
    Wiring Diagram
    Operating Specifications
    Seat Interlock Switch
    Thresher and Header Switch
    Exit Light
    Flasher/Hazard Lights
    –ROTOR SPEED CONTROL
    General Information
    General
    Rotor Speed Control / Reversing Switch
    Operator Interface
    Thresher On Mode
    Thresher Off (Unplug) Mode
    Electrical Circuit
    Test Procedure
    –CONSOLE CONTROLS
    Reel Drive Electronic Speed Control
    General
    Calibration
    Operating Specifications
    Manual Mode
    Automatic Mode
    Automatic Header Height Control System
    General Information
    Manual Mode
    Automatic Mode
    Manual Override
    AHHC Default (Manual) Mode
    System Components
    Header Height Control Operation
    Automatic Header Height Control
    Automatic Header Sensitivity and Height Control Adjustments
    Return To Cut (RTC)
    Float
    Auto Header Tilt Control
    General
    Automatic Mode
    Adjustments
    Manual Mode
    Standby
    Calibration
    Hydraulic System
    Hydraulic Accumulator
    Sensors
    Sensor Operation
    Sensor Setup
    Flex Header Cutter Bar Linkage Adjustment
    Ground Pressure
    Cutterbar Angle
    Sensor Linkage Settings
    Header Diagnostic Fault Parameters
    Fault Codes
    Unloader Swing Automatic Mode
    General
    Manual Mode
    Automatic Mode
    Unloader Tube
    System
    Input Description
    Output Description
  • – CAB AND HVAC
    REMOTE ELECTRIC ADJUST CAB MIRRORS
    Components
    Cab Mirror
    Removal
    Installation
    –OPERATOR SEAT
    General Information
    Operation
    Lubrication
    Cushion Removal and Installation
    Lumbar Support
    Removal
    Installation
    Seat Back and Armrest
    Disassembly
    Assembly
    Seat Switch
    Removal
    Installation
    Seat Angle and Seat Depth Adjuster
    Disassembly
    Assembly
    Seat and Slide Rails
    Disassembly
    Assembly
    Suspension Troubleshooting
    Seat Does Not Raise
    Seat Does Not Lower
    Seat Changes Position During Operation
    Horizontal Shock Absorber
    Removal
    Installation
    Vertical Shock Absorber
    Removal
    Installation
    Vertical Shock Absorber Adjustment Cable
    Removal
    Installation
    Compressor
    Removal
    Installation
    Fore and Aft Isolation Unit
    Removal
    ii M
    Contents
    Installation
    Height Control Component
    Removal
    Installation
    Pneumatic Spring
    Removal
    Installation
    Upper Part of the Suspension System
    Removal
    Installation
    Lower Part of the Suspension System
    Removal
    Installation
    Scissor Linkage
    Removal
    Installation
    –STEERING COLUMN
    General Information
    Steering Column Adjustment
    Turn Signal Switch
    Ignition Switch
    Steering Column Components
    Steering Wheel
    Removal
    Installation
    Steering Column
    Removal
    Disassembly
    Assembly
    Installation
    –WINDSHIELD WIPER MOTOR
    Windshield Wiper Motor
    Removal
    Installation
    HEADLINER
    Front Headliner
    Removal
    Installation
    Main Headliner
    Removal
    Installation
    –CAB GLASS
    Windshield
    Installation
    Rear Window
    Installation
    LeftHand Door Assembly
    Components
    Removal
    Disassembly
    Assembly
    Installation
    RightHand Door Assembly
    Components
    Removal
    Disassembly
    Assembly
    Installation
    –AIR CONDITIONING AND HEATING
    Safety Precautions
    Personal Injury Can Result if These Precautions Are Not Followed
    Operation Information
    System Operation
    Efficient Operating Tips and Maintenance
    Components and Operation of System
    General Information
    Pressure Temperature Relationship
    Air Conditioning System Components
    Compressor
    System Protection Switches
    Condenser
    Receiver Drier
    Thermal Expansion Valve
    Evaporator
    Blower Fan and Motor
    Lines and Connections
    Ra Refrigerant
    Heat and Air Conditioning Controls
    Compressor Refrigeration Oil
    Check the condition of the oil:
    System Oil Level
    Determining Oil Charge
    Checking Oil Level
    Compressor Mounting Angle (Degrees) Correct Dipstick Oil Level Units
    Check the condition of the oil:
    Service Tools
    Manifold Gauge Set
    Service Tools and Equipment
    Moisture in a Refrigerant System
    Single Drop of Water
    Moisture to Ice Crystals
    Moisture to Acids
    Increasing Acid Because of Heat
    Acid Results on Metals
    Moisture Removal
    Servicing Refrigeration System
    Preliminary Checks
    Drive Belt
    Compressor Service Valves
    Gauge Manifold Set
    Fastening the Manifold Gauge Set
    Leak Testing Procedure
    Compressor Clutch Testing
    Testing the System
    Purging the Manifold Set (hoses, gauges, and manifold)
    Stabilizing the System
    Performance Testing
    Refrigerant Recovery (Discharging)
    Evacuating The System
    Charging the System
    Diagnosis
    Check the Easy Items First
    Evaporator
    Condenser
    Compressor
    Receiver Drier
    Expansion Valve
    Refrigerant Line Restrictions and Leaks
    Electrical Checks
    Troubleshooting Indicators
    Procedure
    False Compressor Seizure
    Compressor And Fan Belt Test
    Compressor Function Test
    Expansion Valve Function Test
    Troubleshooting Chart
    System Fault Finding
    Procedure
    Pressure Reading Diagnosis
    Procedure
    Pressure Problem Chart
    Test Condition 1
    Test Condition 2
    Test Condition 3
    Test Condition 4
    Test Condition 5
    Test Condition 6
    Test Condition 7
    Test Condition 8
    Test Condition 9
    Test Condition 10
    Test Condition 11
    Test Condition 12
    Air Conditioning Test Data Log Sheet:
    Compressor Clutch
    Electrical Check
    Removal And Replacement
    Disassembly
    Pulley Bearing
    Assembly
    Air Conditioning Compressor
    Removal
    Installation
    Service Valves
    Lubrication
    Evaporator And Condenser Core Repairs
    Condenser
    Removal
    Installation
    General
    Evaporator And Expansion Valve
    Removal
    Installation
    Receiver Drier
    Removal
    Installation
    High And Low Pressure Switches
    Replacement
    Troubleshooting High Pressure Switch
    Troubleshooting Low Pressure Switch
    Anti-Icing Temperature Sensor
    Removal
    Installation
    Troubleshooting The Anti-Icing Temperature Sensor
    Internal Air Temperature Sensor
    Troubleshooting The Internal Air Temperature Sensor
    External Air Temperature Sensor
    Troubleshooting The External Air Temperature Sensor
    Mixed Air Temperature Sensor
    Troubleshooting The Mixed Air Temperature Sensor
    Blower Motor
    Removal
    Installation
    Hose Replacement
    4283099M1 12-V
    Contents
    Procedure
    Specifications – Refrigeration O-Ring Fitting Torque Chart
    Cab Air Filter
    Cab Filter – Primary
    Cab Filter – Secondary
    Recirculation Filter
    Cab Filters
    Heater Core
    Removal
    Installation
    Electronically Controlled Water Valve
    Removal
    Installation
    Heating And Air Conditioning Controls
    Removal
    Installation
    Troubleshooting Automatic Temperature Control
    Sensor Malfunctions
    Air Conditioning And Blower Relays
    Control Panel Connectors

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1 review for Massey Ferguson 9895 Workshop Manual Rotary Combine

  1. Anonymous (verified owner)

    Verified reviewVerified review - view originalExternal link

    Just what I was after, fast&easy

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