Repair Manual For New Holland FX(NA) Series Forage Harvesters. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-up.
Format: PDF
Language: English
Bookmarks: No
Searchable: Yes
Number: 60466121
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
New Holland FX30, FX30NA, FX40, FX40NA, FX50, FX50NA, FX60, FX60NA
Contents
- – General Information
Introduction
Important Information
General Instructions
Shimming
Rotating Shaft Seals
O–Ring Seals
Sealing Compounds
Bearings
Cotter Pins
Protecting The Electronic / Electrical Systems During Charging Or Welding
Spare Parts
Tools
Safety Regulations
Accident Prevention
Safety Rules
General Guidelines
Start-Up
Engine
Electrical Sustem
Hydraulic Systems
Wheels And Tyres
Removal And Re-Fitting
Explanation Of Machine Serial Number
Conversion Chart
Hardware Tightening Torques
Drive Line And Components
Lubricants To Be Used - – Engine
–- Iveco Engine F3A – General
—Walk Around The Engine
Left Side View
Right Side View
Front View
Rear View
Top View
The Iveco Engine
Engine Block And Cylinder Liners
Crankshaft
Crankshaft Sealing Rings
Connecting Rods
Pistons
Camshaft
Timing System
Flywheel
Auxiliary Drivebelt
Lubrication
— Oil Filter
External Coil
Upstream Mount
Filter Septum
Downstream Mount
Structural Parts
Oil Sump
Cooling
— Electronically Controlled Injection System
Electronic Control Unit
— Pump Injector
Filling Stage
Injection Stage
Flowback Stage
–- Iveco Engine – F3A
General Specifications
Fuel System Data
Main Data
Torque Settings
Plan Of Tightening Sequence
Sub–Cranckcase
Cylinder Head
Exhaust Manifold
Turbocharger
Heat Exchanger
Engine Oil Sump
Rocker Arm Cover
Tools
Mechanical Troubleshooting
Preliminary Conditions
Engine – Disassembly – Assembly
General Notes
Cranckshaft
Pistons, Pistons Rings And Connecting Rods
Cylinder Head
Oil Pump And , Timing System Intermediate Gears
Engine Flywheel
Camshaft
Injectors Pump
Rocker Arm Shaft
Completing The Engine
Assembly Diagram For Fan Drive Belt – Water Pump – Alternator
Crankcase, Cylinder Liners
Crankshaft, Bearings
Selecting Main And Big End Bearing Shells
Main Journals
Crankpins
Selecting Small End Bearings (Pins With Nominal Diameter)
Selecting The Main Bearing Shells (Pins With Nominal Diameter)
Selecting The Main Bearing Shells (Pins With Nominal Diameter)
Selecting The Main Bearing Shells (Ground Pins)
Selecting The Big End Bearing Shells (Pins With Nominal Diameter)
Selecting The Big End Bearing Shells (Ground Pins)
Checking Main Journal Assembly Clearance
Tightening Sequence Of The Screws Fixing The Sub–Crankcase Under The Crankcase
Remove The Sub–Crankcase
Checking Crankshaft End Float
Pistons
Connecting Rods
Piston And Connecting Rod – Assembly
Cylinder Head
Tappets And Camshaft
Valve Springs, Rocker Arm Shaft And Rocker Arms
Lubrication System
Cooling Circuit
Fuel Supply
Replacing The Valve Guides
Injector Case – Replacement
Cranckshaft Front Cover Seal – Replacement
Adjusting Clearance Of Rocker Arms To Valves And Pre–Load Of Pump Injector Rocker Arms
Pump Injector – Removal – Refitting
Bleeding The Fuel Supply System
Water Pump – Removal–Refitting
Thermostat – Removel – Refitting
-– IVECO Engine F3B – General
Engine Description
Engine Main Components
Cranckshaft
Crankcase Gas Ring
Connecting Rods
Pistons
Cylinder Head
Camshaft
Intake Valve Control
Exhaust Valve Control
Injector–Pump Control
Camshaft Drive
Camshaft Driving
Engine Flywheel
Auxiliary Component Control
Oil Sump
Oil Filter
Fuel Supply
Main Components Of The Ms6 Edc System
Pump Injector
Operation
Filling Phase
Injection Phase
Pressure Reduction Phase
Ms62 Electronic Control Unit
Control Unit Operation
Fuel Batching
Flow–Rate Correction Depending On Water Temperature
Flow–Rate Correction To Avoid Noises, Fumes Or Overloads
De–Rating
Electronic Injection Spark Advance Check
Speed Regulator
Engine Start–Up
Cold Start–Up
Hot Start–Up
Run Up
After Run
Cylinder Balancing
Synchronisation Search
Engine Coolant Temperature Sensor
Fuel Temperature Sensor
Supercharging Air Temperature Sensor
Supercharging Pressure Sensor
Flywheel Sensor
Distribution Sensor
Pre – After Heating Resistance
-– Iveco Engine F3B
General Specification
Fuel System Data
Main Data
Torque Settings
Plan Of Tightening Sequence
Tools
Mechanical Troubleshooting
Engine – Disassembly – Assembly
General Notes
Crankshaft
Pistons And Connecting Rods
Cylinder Head
Oil Pump And Intermediate Timing Gears
Engine Flywheel
Camshaft
Injectors Pump
Rocker Arm Shaft
Completing The Engine
Crankcase And Cylinder Liners
Crankshaft And Bearings
Selecting Main And Big End Bearing Shells
Preliminary Appraisal Of Data To Make The Selection
Main Journals
Crankpins
Selecting Small End Bearings (Pins With Nominal Diameter)
Selecting The Main Bearing Shells (Pins With Nominal Diameter)
Selecting The Main Bearing Shells (Pins With Nominal Diameter)
Selection Of Main Half-Bearings (Rectified Pins)
Selecting The Big End Bearing Shells (Pins With Nominal Diameter)
Selection Of Connecting Rod Half-Bearings (Rectified Pins)
Checking Main Journal Assembly Clearance
Remove The Sub–Crankcase
Checking Crankshaft End Float
Pistons
Connecting Rods
Piston – Connecting Rod Assembly
Cylinder Head
Valves
Tappets And Camshaft
Valve Springs, Rocker Arm Shaft And Rocker Arms
Lubrication System
Cooling System
Fuel Supply
Valve Guides – Replacement
Injector Case – Replacement
Crankshaft Front Cover Seal – Replacement
Clearance Of Valves To Rocker Arms And Pre–Load Of Pump Injector Rocker Arms
Pump Injector – Removal, Refitting
Bleeding The Fuel Supply System
Water Pump – Removal, Refitting
Thermostat – Removal, Refitting
-– Caterpillar Engine
General
New Holland – Caterpillar
Caterpillar Engine
Service / Parts - – Transmission
Specifications
Tightening Torques And Adjustments
Special Tools
Gearbox Shafts
Shifting Diagram
–Disassembly Of Traction Gearbox
General
Removal Of Selector Forks And Shifter Shafts
Removal Of Drive Shaft
Removal Of The Countershaft
Removal Of Transmission Main Shaft
Removal Of The Half–Shaft From The Differential
Removal Of The Differential
–Assembly Of Traction Gearbox
Assembly Of The Differential
Assembly Of The Half+ Shafts Of The Differential
Assembly Of Transmission Main Shaft
Assembly Of The Countershaft
Assembly Of The Drive Shaft
Assembly Of Selector Shafts And Forks
Calculation Of Shims To Be Installed On The Shafts
Assembly Of The Cover - – 4Wd Lines
Specifications
Tightening Torques
Special Tools
Self–Made Tools
Gearbox Shafts
Wd Gearbox – Removal
Wd Gearbox – Components
Wd Gearbox – Disassembly
Intermediate Shaft
Input Shaft
Output Shaft And Clutch
Clutch Cylinder
Wd Gearbox – Assembly
Clutch Cylinder
Output Shaft And Clutch – Pre Assembly
Input Shaft – Pre Assembly
Intermediate Shaft – Installation
Input Shaft – Installation
Cover – Installation
Clutch Pre–Assembly – Installation
Wd Gearbox – Installation - – Front Mechanical Drive
-– Final Drives Fx30
—Final Drives – Disassembly
Output Shaft
Input Shaft
—Final Drives – Assembly
Input Shaft
End Play Adjustment
Output Shaft
Preload Adjustment
-– Final Drives Fx40–50–60
Specifications
Tightening Torques
Gearbox shafts
Wheel bolt – Replacement
Final drive – R/ I
— Final drive D/A
Disassembly
Assembly - – Hydrostatic System
Hydrostatic Circuit And Components
Circuit
Hydrostatic Pump And Motor Identification Plate
Hydrostatic Pump
Pump Operation
Circuit
Pump Characteristics
Multifunction Valve
Servo Valve
System In Neutral
Servo Solenoid Valve Energized
Hydrostatic Motor
Fixed Displacement Motors
Drive Motor Characteristics
Oil Cooler Bypass Valve
Filling And Bleeding The Hydrostatic System
Starting The Hydrostatic System - – Brakes And Control
–Brake System
General
Road Mode
— Parking Brake Adjustment
— Replacement Of The Brake Linings
Removal
Installation
— Bleeding The Brakes
Bleeding The Left–Hand Side Circuit
Bleeding The Connection Pipe Between The Two Main Cylinders
Bleeding The Right–Hand Side Circuit
— Disassembly And Assembly Of Brake Shoes And Discs
Disassembly Of Brake Shoes
Disassembly Of Brake Discs
Assembly Of Brake Discs
Assembly Of Brake Shoes - – Hydraulic System
-– General
Torque Tables For Hydraulic Components
Union Nuts
Ferrules
Metric Fittings
Unions
Connections
Swivel Nut With Ball-Type Nipple
Pump Group – Disassembly And Assembly
Disassembly Of The Pump Group
Removal Of The Triple Pump From The Hydrostatic Pump
Splitting Of The Triple Pump
Assembly Of The Pump Group
Installation Of The Pump Group To The Hydrostatic Pump
-– Work Hydraulics – Attachment Height Control
Circuit Diagrams 2
Work Hydraulics – Attachment Height Control 2
Hydraulic Oil Reservoir
Low Pressure Filter
Breather
High Pressure Filter
Non–Return Valve
Function
Work Hydraulics Pump
Specifications
High Pressure Relief Valve
Attachment Height Control Valve (Emr)
Neutral Position
Attachment Lifting Position
Attachment Lowering Position
Pressure Relief Valve H
Emergency Hand Buttons
Specifications
Attachment Compensation Valve
Specifications
Transport Mode
Compensation Mode
Stubble Height Mode
Pressure Sensor
Specifications
Hydropneumatic Accumulators
Filling
Attachment Lift Cylinders
-– Work Hydraulics – Base Unit
Circuit Diagrams – Base Unit
Stack Valve
Repair Of Control Valves
Load Sensing Valve
System In Neutral
Cutterhead Reverse Drive Motor
Specifications
Spout Rotation Pressure Relief Valve
Spout Rotation Motor
Specifications
Quick–Release Couplings
Specifications
Spout Lift Cylinder
Cylinder Disassembly And Assembly
Reinstallation Of Spout Lift Cylinder
-– Low Pressure Hydraulics
Circuit Diagrams – Low Pressure Hydraulics
Low Pressure Hydraulic Reservoir
Oil And Filter Change Procedure
Oil Pressure Check Procedure
Filling The System When (Re)Installing The Low Pressure Pump
Filling The System After (Re)Installing The Main Drive Transfer Gearbox
Low Pressure Pump
Specifications
Low Pressure Valve
Main Drive Belt Tensioning Cylinder
Spout Deflector Cylinder
-– High–Flow Hydraulics
Circuit Diagrams – High–Flow Hydraulics - – Cab Climate Control
Correct Use Of The Airconditioning System
Storage Maintenance
Air Conditioning Circuit
Components
Specifications
Refrigerant
Compressor
Compressor Clutch
Circuit Parameters
Low Pressure Switch
High Pressure Switch
Filter–Drier
Compressor Clutch Replacement
Clutch Removal
Clutch Installation
Ventilation Unit - – Electrical System
-– General
General Information
Wires2
Color Code
Wire Identification
Fuses
Symbols
Relays
Connectors
-– Wiring Diagrams Fx Europe
Wiring Diagrams Fx Europe
-– Wiring Diagrams Fx North America
Wiring Diagrams Fx Na
-– Can Network Basics
Can Network Basics
General Layout Electronic System
Electronic Components
Conclusion
Electronic System Layout
Input
Output
Analog Signals (From Input Or To Output)
Digital Information
Interfaces
Software
Calibrations
Additional Info:
Can Spy
Decimal And Hexadecimal Counting
Decimal
Hexadecimal
How To Use The Can Identifiers
How To Enter Can–Spy
Can–Spy In Practice
Error Codes Messages
Wiring Checking Procedure
Fault Finding Routine
-– Calibration
General
Special Tools
Machine Calibration With Est Tool
Configuration Item Selection Screen
Maximum Handle Position Calibration
Minimum Forward Pump Current Calibration
Minimum Reverse Pump Current Calibration
Vehicle Configuration
-– Software Update
Software Revision
Software Update With Est Tool
-– Troubleshooting
Machine Error Messages
Attachment Height Control Error Messages
Error Reports
Caterpillar Error Messages
List Of Can Identifiers
Detailed Analisys Per Function
Electric Conditions, Engine Running Or Not Running
Engine Protection
Harvest Mode
Cutterhead Engagement
Feed Rolls Forward Engagement
Feed Rolls Reverse Engagement
Power Reverse
Four–Wheel Drive
Spout Rotation
Raise / Lower Spout
Spout Deflector
Reverse Cutterhead
Auxiliary Front Hydraulics
Auxiliary Rear Hydraulics
Air Conditioning
Silage Additives Application
Knife Sharpening
Adjust–O–Matic Routine
Crop Processor
Metal Detector Operation And Troubleshooting
Attachment Height Control
Ground Speed
High Flow Hydraulics
Rotary Screens
Rotary Screen Brushes
Caterpillar Engine
Can Network - – Product Feeding
-– Feed rolls
—Metal Detector Roll
Removal
Disassembly
—Metal Detector Components – D/A
Disassembly
Assembly
Assembly
Installation
—Smooth Roll
Removal
Installation
—Upper Feed Rolls – R/I
Before Removal
Removal Of The Upper Feed Rolls As A Complete Assembly
Removal Of The Upper Feed Rolls As Separate Components
Replacing Wear Plates On The Upper Feed Rolls Frame
Installation
-– Hydroloc Gearbox
Hydroloc Gearbox – R/I
Removal
Installation
Gearbox Shafts
Specifications
Hydroloc Gearbox – D/A
Alternative Drive Shaft
Transfer Shaft
Upper Feed Rolls Drive Shaft
Selector Shaft
Smooth Roll Drive Shaft
Metal Detector Roll Drive Shaft
Reinstall The Alternative Drive Shaft
Install Seals And Covers
-– Attachments Drive Gearbox
—Attachments Drive Gearbox – R/I
Removal
Installation
–Gearbox Shafts
–Specifications
—Attachments Drive Gearbox – D/A
Assembly
Idler Shaft
Input Shaft
Transfer Shaft
Attachment Drive Shaft
Idler Shaft – Re–Installation
-– Upper Feed Rolls Drive Gearbox
–Special Tools
—Upper Feed Rolls Drive Gearbox – R/I
Removal
Installation
Gearbox Shafts
Specifications
—Upper Feed Rolls Drive Gearbox – D/A
Assembly
Upper Feed Rolls Drive Shaft
Front Upper Feed Roll Drive Shaft
Rear Upper Feed Roll Drive Shaft
Re–Install The Upper Feed Rolls Drive Shaft
Seals And Cover - – Chopping
-– Cutterhead
Splitting Of Components
—Rotor And Bearings – R/I
Removal
Assembly
–Shearbar – R/I
—Shearbar Support – R/I
Removal
Installation
-– Cutterhead Gearbox
—Cutterhead Gearbox – R/I
Removal
Installation
—Cutterhead Gearbox – D/A
Oil Cooler – D/A
Gearbox – Disassembly
Input Shaft
Output Shaft
— Gearbox – Assembly
Input Shaft
Output Shaft
Backlash - – Ejection
-– Blower Gearbox
Inspection Between Cutterhead And Blower
Blower – R/I
Blower Gearbox – R/I
—Blower Gearbox – D/A
Disassembly
Assembly
Input Shaft
Output Shaft
Adjusting The Shimming
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