New Holland TC35 TC35D TC40 TC40D TC45 TC45D Repair Manual manuals in PDF

Repair Manual for New Holland TC35 TC35D TC40 TC40D TC45 TC45D Tractors

This repair manual provides the technical information needed to properly service the New Holland tractors. Use this manual in conjunction with the operators manual for complete operation, adjustment, and maintenance information.

Format: PDF
Language: English
Pages: 1013
Bookmarks: Yes
Searchable: Yes
Number: 86618108
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland TC35, TC40, TC45, TC35D, TC40D, TC45D

Contents

• General information
• Engine
• Clutch
• Transmission
• Driveline
• FWD front axle
• Differential rear axle
• Hydrostatic transmission
• PTO systems
• Brakes
• Hydraulic system
• Steering
• 2WD front axle
• Climate control
• Electrical Platform
• Electrical and Hydraulic Schematics

– General Information
— General Information
Introduction
Safety
Technical Information
Safety Precautions
Safety Decals – Tc35, 40, 45
Instruction Decals – Tc35, 40, 45
Safety Decals – Tc35D, 40D, 45D
Instruction Decals – Tc35D, 40D, 45D
International Symbols
Specifications – Tc35, 40, 45
General Dimensions – Tc35, 40, 45
Specifications – Tc35D, 40D, 45D
General Dimensions – Tc35D, 40D, 45D
Minimum Hardware Tightening Torques
Special Tools
Lubricants
Recommended Lubricants
Adjustments
Tire Inflation Pressure – Adjustments
Pre-Season And Pre-Delivery Checklist
– Engine
–Engine
Specifications
Metric Bolt Torque Specifications
Special Tools
General Information
Description Of Operation
Troubleshooting
Cylinder Head Removal
Timing Gears And Camshaft Removal
Oil Sump Removal
Balancer Assembly-Removal
Connecting Rods, Bearings, And Pistons, Rings Removal
Flywheel
Disassembly, Inspection, Fits, Clearances, And Assembly Of Component Assemblies
Cylinder Head Disassembly
Pistons, Piston Rings, And Connecting Rods Disassembly And Inspection
Crankshaft
Timing Gear
Flywheel
Timing Gear Housing
Engine Reassembly
Crankshaft And Bearing Holder Reassembly
Pistons And Connecting Rods
Balancer Assembly-Installation
Timing Gear Cover, Timing Gears, And Camshaft Assembly
Idler Gear, Oil Pump, And Injection Timing
Head Gasket Selection
Valve Clearance Adjustment
Fuel Piping
Engine Lubrication System
Engine Lubrication System-Description Of Operation
Fuel Piping
Oil Filter
Oil Pump
Cooling System
Cooling System – Description Of Operation
Thermostat
Water Pump
Cooling Fan
Cooling System Overhaul
Radiator
Water Pump Removal
Thermostat Removal
— Fuel System
Specifications
Torque Specifications
Special Tools
Description Of Operation
Troubleshooting
Fuel Variation Mechanism
Ctd (Compact Timing Device)
Pumping Elements
Delivery Valves
Injection Pump Removal
Timing And Governor Adjustments
Spill-Timing Procedure
Auto Bleed
Bleeding To Fuel System
Fuel Scre/High Idle Adjustment
Governor Operation
Injectors
– Clutch
–Clutch
Specifications
Bolt Torque Specifications
Special Tools
Description of Operation
Troubleshooting
Overhaul
Clutch Removal
Clutch Installation
Clutch Related Components
Clutch Linkage Components
Clutch Cross Shaft Bushings
Clutch Pedal Adjustments
Clutch Pedal Maximum Travel Adjustment
– Transmission
— 12 X 12 Synchronized Shuttle Shift Gear Transmission
Specifications
Metric Bolt Torque Specifications
Special Tools
Description Of Operation
Powerflow
Troubleshooting
Overhaul
Overhaul – Removal
Separating At The Clutch Housing/Engine
Clutch Housing Disassembly
Retainer Cover
Main Shift Rails And Shift Forks
Main Shaft
Range Shift Rail And Shift Fork
Range Gear Countershaft
Input Shaft
Reverse Idler Shaft
Shuttle Shift Rail And Fork
Main Countershaft
Synchronizers
Input Shaft
Main Countershaft End Float
Range Gear Countershaft
Range Shift Rail And Fork
Main Shaft
Main Shaft End Float
Clutch Housing
Transmission Shift Levers
– Driveline
— Driveline
Bolt Torque Specifications
Special Tools
Description Of Operation
Front Wheel Drive Take Off Gearbox
Sensitrack
Troubleshooting
Lubrication
Overhaul
Front Wheel Drive Take Off Gearbox
Sensitrack Removal
Sensitrack Installation
-4Wd Front Axle, Supersteert And Sensitrackt
— 4Wd Front Axle, Supersteert And Sensitrackt
Specifications
Bolt Torque Specifications
Special Tools
Description Of Operation
Wd Front Axle
Troubleshooting
Lubrication
Overhaul
Disassembly
Front Axle And Differential
Drive Pinion Disassembly
Drive Pinion Inspection
Drive Pinion Assembly
Differential Gear Assembly
Axle And Differential Assembly
Differential Case Bearing Preload Check And Adjustment
Ring GearToPinion Backlash Check And Adjustment
Gear Reduction Box Assembly
Ring GearToPinion Backlash Check And Adjustment
Bevel GearToPinion Backlash Check
Supersteert
Supersteert Front Axle
Overhaul
Supersteert Axle Removal
Gear ReductionDrop Box Disassembly
Front Axle And Differential Disassembly
Drive Pinion Disassembly
Inspection
Drive Pinion Assembly
Differential Gear Assembly
Axle And Differential Assembly
Differential Case Bearing Preload Check And Adjustment
Ring GearToPinion Backlash Check And Adjustment
Gear Reduction Box Assembly
Bevel GearToPinion Backlash Check
Supersteert Axle Installation
– Differential, Rear Axle
— Differential, Rear Axle
Specifications
Bolt Torque Specifications
Special Tools
Description Of Operation
Differential
Differential Lock
Rear Axle
Differential Overhaul
Rear Axle Overhaul
Final Pinion Overhaul
– Hydrostatic Transmission
— Hydrostatic Transmission
Specifications
Metric Bolt Torque Specifications
Special Tools
Description Of Operation
Variable Displacement Pump Operation
Two Position Displacement Motor Operation
Hi/Lo Speed Control/Control Pod
Foot Control Pedals
Troubleshooting
Pressure Testing And Adjustments
Separating The Tractor
Tc35D, Tc40D, And Tc45D W/Hst Transmission
Hydrostatic Transmission Disassembly
Port Block Removal
Cylinder Block Assembly For Pump
Cylinder Block Assembly For Motor
Port Block Assembly
Check Valve
Hydrostatic Transmission Gearbox
Gearbox Identification
Hi/Lo Solenoid Valve Assembly
Cruise Control
Electromagnet Air Gap Adjustment
Hst Foot Control Pedals Neutral Adjustment
– Power Take-Off (Pto) Systems
— Power Take-Off (Pto) Systems
Specifications
Metric Bolt Torque Specifications
Special Tools
Description Of Operation
Rear Pto-Power Flow Diagram -12X12 Synchronized Shuttle Shift Transmission
Rear Pto-Power Flow Diagram -Hydrostatic Transmission (Hst)
Mid Pto-Power Flow Diagram -Tractors Equipped With A Mid Pto Kit
Hydraulic Fluid Flow To The Pto Clutch Assembly
Troubleshooting
Pressure Testing
Overhaul
Pto Clutch Control Valve
Pto Clutch Assembly
Pto Clutch Disassembly
Pto Clutch Installation
Pto System Overhaul -12X12 Synchronized Shuttle Shift Transmission
Pto Countershaft And Rear Pto Shaft
Countershaft Disassembly
Pto System Overhaul -Hydrostatic Transmission (Hst) -Removal
Pto Input Shaft
Pto Countershaft And Rear Pto Shaft
Pto Countershaft And Rear Pto Shaft -Disassembly
Pto Countershaft And Rear Pto Shaft -Installation
Mid Pto Countershaft And Drop Box Overhaul
-Brakes
–Brakes
Specifications
Bolt Torque Specifications
Description of Operation
Brakes
Brake Operation
Parking Brake
Overhaul
Brake Adjustment
– Hydraulic System
— Hydraulic System
Specifications
Metric Bolt Torque Specifications
Special Tools
Description Of Operation
Combination System Relief-Diverter Valve Manifold Assembly
Control Valve Assembly (Hpl)
Neutral PositionFluid Flow
Raising PositionFluid Flow
Lowering PositionFluid Flow
Bypass SpoolFluid FlowClosed Position
Bypass SpoolFluid FlowOpen Position
Flow Control Valve
Linkage OperationSingle LeverPosition Control
Position Control operation neutral Position To Raise
Linkage OperationDual Lever Position Control (Draft Control)
Linkage OperationCombining Position And Draft Control Settings
Troubleshooting
Pressure Testing
Hydraulic System Overhaul
Hydraulic Control Valve
Combination System Relief And Diverter Valve Assembly
Pto System Diverter Valve
Adjustments
Hydraulic Pump And Filter
Hydraulic Pump
Sump Tube And Screen Filter
Remote Valves
Front (DoubleSpool) Remote Control System
Fluid Flow-Bucket Control-Dumping And Lift Control-Neutral
Fluid Flow-Bucket Control-Dumping Regen And Lift Control-Neutral
Fluid Flow-Bucket Control-Roll Back And Lift Control-Neutral
Fluid Flow-Bucket Control-Neutral And Lift Control-Raising
Fluid Flow-Bucket Control-Neutral And Lift Control-Lowering
Fluid Flow-Bucket Control-Neutral And Lift Control-Float Overhaul
Front (Double Spool) Remote Control Valve
– Steering
–Steering
Specifications
Bolt Torque Specifications
Special Tools
Description Of Operation – Supersteer
Description Of Operation – Power Steering
Power Steering Control Motor
Power Steering Pump
Steering Cylinders
Power Steering Cylinders – 2Wd And Standard 4Wd
Power Steering Operation – Supersteer
Fluid Flow – Left Turn
Fluid Flow – Right Turn
Manual Operation
Power Steering Operation – 2Wd And Standard 4Wd
Fluid Flow – Left Turn
Fluid Flow – Right Turn
Manual Operation
Troubleshooting
Pressure Testing
Lubrication
Overhaul
Steering Control Motor Removal
Steering Control Motor
Steering Cylinder Removal – 4Wd And Supersteer
Steering Cylinder Removal – 2Wd
Steering Cylinder Installation – 4Wd And Supersteer
Steering Cylinder Installation – 2Wd
Power Steering Pump And Reservoir Tank
Pump Installation
Steering Tubes
-2Wd Front Axle
–2Wd Front Axle
Specifications
Bolt Torque Specifications
Description of Operation
Troubleshooting
Overhaul
Installation
– Electrical
— Electrical
Bolt Torque Specifications
Introduction
Description
Component Location and Function
Wire Harnesses
Electrical System Components Description and Testing
Battery
Main Fuse
Fuse Block
Key Switch
Light Switch
Headlight
Taillight
Rear Work Light (Optional)
Hazard Light Switch
Hazard Light Switch Testing
Transmission Range Safety Switch
Transmission Range Safety Switch Testing
Rear (Main) Pto Safety Switch
Rear (Main) Pto Safety Switch Testing
Mid Pto Safety Switch
Seat Safety Switch
Parking Brake Safety Switch
Relays
Headlight And Neutral Start Relays
Diodes
Operator Safety Module
Glow Plug Timer
Engine Glow Plugs
Naso Hazard/Directional Signal Converter And Flasher Relay
Fuel Level Sending Unit
Fuel Shutoff Solenoid
Engine Oil Pressure Switch
Engine Coolant Temperature Switch (Economy)
Engine Coolant Temperature Sending Unit (Deluxe)
Hi/Low Transmission Range Switch
Hi/Low Transmission Range Solenoid
Electric Cruise Control Switch (Deluxe)
Cruise Control Magnet (Deluxe)
Cruise Control Brake Release Switch
Instrument PanelComponent Operation And Servicing
Instrument Panel (Economy)
Instrument Panel (Deluxe)
Instrument Panel Removal
Instrument Panel Disassembly
Fuel Gauge Removal
Fuel Gauge Testing
Temperature Gauge Removal (Deluxe)
Temperature Gauge Testing
Tachometer Removal
Tachometer Testing
Pto Speed Indicator Adjustment (Deluxe)
Instrument Lights
Circuit Diagrams And Troubleshooting
Alternator Specifications
Alternator Troubleshooting
Charging System
Description Of Operation
Preliminary Alternator Tests
Alternator Component Testing And Inspection
Starter Motor Specifications
Starter Motor Troubleshooting
Starting System
Description Of Operation
Components
Electrical Testing
-Platform
–Platform
Hood
Rear Hood Side Panels
Dash Console
Seat
Rops
Fuel Tank
Fenders
Deck

What you get

You will receive PDF file with a high-quality manual.